SMPS Synchronous Switch for Fast LED Current Decay

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Solution Overview

Problem

Switch mode power supplies (SMPS) used for powering LEDs in applications like automotive headlights cause noticeable light color shifts due to slow decay of LED current, leading to undesirable wavelength shifts and color changes during dimming.

Innovation Solution

A method and system where a synchronous switch is used to quickly discharge the output capacitor, allowing for bi-directional energy control and eliminating tail current, thereby enabling fast turn-off of LED current without color shifts, and dynamically controlling the output voltage to produce substantially square current pulses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a dimming switch is used to turn LED current ON and OFF quickly, then the LED current decay speed is improved, but the circuit complexity increases

Engineering Contradiction:
ImproveLED current decay speedVSAvoidcircuit complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent extracts the dimming switch from the circuit by using the synchronous switch's natural operation to achieve fast current decay. The synchronous switch is turned off at the end of each PWM cycle, which naturally creates the fast decay path without requiring an additional dimming switch component.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The synchronous switch serves multiple functions: it provides the fast decay path for current termination, enables bi-directional energy control for output voltage positioning, and eliminates the need for separate dimming control circuitry. This multi-functionality resolves the contradiction by achieving fast decay without adding circuit complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If the output capacitor is discharged quickly to achieve fast turn-off of LED current, then the color shift is reduced, but the energy control becomes unidirectional

Engineering Contradiction:
Improvecolor shiftVSAvoidenergy control directionality
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent inverts the conventional unidirectional energy flow by enabling bi-directional energy control through the synchronous switch. Energy can flow from the output capacitor to the input during discharge (fast decay) and from the input to the output during charging (voltage positioning), resolving the contradiction between fast discharge and energy control flexibility.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The synchronous switch provides dynamic control over energy flow direction based on operational requirements. The controller can selectively enable forward energy transfer for voltage positioning or reverse energy transfer for fast discharge, achieving both fast turn-off and adaptability through dynamic operation.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If a synchronous switch is used for bi-directional energy control, then the output voltage positioning is improved, but the device complexity increases

Engineering Contradiction:
Improveoutput voltage positioning precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the voltage positioning function with the existing synchronous rectification switch. The same synchronous switch used for rectification is controlled to provide the fast decay path and enable bi-directional energy control for voltage positioning, eliminating the need for separate voltage positioning circuitry and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The synchronous switch serves itself by performing multiple functions: rectification, fast decay path provision, and voltage positioning control. This self-service approach achieves precise voltage positioning without requiring additional dedicated components, thereby improving precision while avoiding increased complexity.

Inventive Principle:
Principle #25Self-service

4Device complexity

If the LED current is allowed to decay slowly through the output capacitor, then the circuit simplicity is maintained, but the wavelength shift in LED light occurs

Engineering Contradiction:
Improvecircuit simplicityVSAvoidLED light color stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary anti-action by pre-establishing a fast decay path through the synchronous switch before the LED current naturally decays through the output capacitor. When the synchronous switch is turned off at the end of the PWM cycle, it immediately creates the low-impedance discharge path that prevents the slow decay and associated color shift, while maintaining circuit simplicity.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prevents color shifts, improves dimming range, and simplifies LED drive applications by eliminating the need for dimming switches and timing circuit calibration, enhancing current transient response and reducing variability in light output.

Implementation Method 1

a synchronous switch is used to quickly discharge the output capacitor, allowing for bi-directional energy control and eliminating tail current, thereby enabling fast turn-off of LED current

Methodology Applied
Scientific EffectCapacitor discharge: Capacitance

Data Source

PatentEP2777141B1Method and system to dynamically position a switch mode power supply output voltage
Publication Date: 2022.03.30 MICROCHIP TECHNOLOGY INC
  • EP2777141B1 patent drawingFigure 1
  • EP2777141B1 patent drawingFigure 2
  • EP2777141B1 patent drawingFigure 3

AI summary

A switch mode power supply (SMPS) converter is periodically run backwards by using a synchronous switch instead of the normally used commutating diode. By running the SMPS converter backwards the SMPS output capacitor can be discharged very quickly to provide a fast turn off of (no current through) the LED's, thereby solving the color shift problem. This enables positioning the output voltage of the SMPS up or down by actively charging or discharging the bulk output capacitor. Having the capability of actively charging or discharging the bulk output capacitor allows generation of a current source comprising substantially square, e.g., substantially full current when on and substantially no current when off, current pulses that are preferable for driving LED lighting applications.