Snap-fit Bottom Chime for Beverage Keg Assembly

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Solution Overview

Problem

Existing keg assembly technologies face challenges with complex and time-consuming assembly processes, particularly with top chimes that require multiple parts and adhesives for bottom chimes, making disassembly difficult and recycling impractical.

Innovation Solution

A keg assembly kit that includes a bottom chime with engagement elements for a snap-fit mounting system, eliminating the need for adhesives and specific tools, allowing for quick assembly and easy detachment without damaging the keg or chime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If adhesive is used to attach bottom chime to keg, then attachment strength is improved, but assembly time and complexity increase

Engineering Contradiction:
Improveattachment strengthVSAvoidassembly time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The patent replaces the adhesive-based chemical bonding system with a mechanical snap-fit system. The bottom chime includes engagement elements (protrusions) that fit into corresponding recesses in the keg body, creating a mechanical interlock that secures the chime without requiring adhesives. This substitution eliminates the time-consuming adhesive application and curing processes while maintaining secure attachment through pure mechanical engagement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The bottom chime is divided into functional segments: the main body portion and separate engagement elements (protrusions). These engagement elements can be integrated into the chime manufacturing process or added as separate components. The segmentation allows for modular assembly where the chime body is positioned on the keg base and then mechanically secured through the engagement elements fitting into the keg recesses, streamlining the assembly process.

Inventive Principle:
Principle #1Segmentation

2Strength

If adhesive is used to attach bottom chime to keg, then attachment strength is improved, but disassembly difficulty increases

Engineering Contradiction:
Improveattachment strengthVSAvoiddisassembly ease
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The mechanical snap-fit connection separates the attachment function from permanent bonding. The engagement elements (protrusions) and corresponding recesses form a reversible mechanical interlock that can be easily separated by applying force in the opposite direction of engagement. This segmentation of the connection mechanism allows for simple disassembly without damaging either component, enabling easy recycling or reuse.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design facilitates easy separation and recovery of components for recycling. The mechanical snap-fit connection allows the bottom chime to be detached from the keg body without degradation, enabling both components to be recovered and reused or recycled separately. This stands in contrast to adhesive bonding which creates permanent bonds that are difficult or impossible to reverse without damaging the parts.

Inventive Principle:
Principle #34Discarding and recovering

3Strength

If multiple parts are used for top chime assembly, then structural integrity is improved, but device complexity increases

Engineering Contradiction:
Improvestructural integrityVSAvoidparts count
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent merges the top chime and bottom chime into a single integrated component. This unified chime structure provides both top and bottom protection in one piece, eliminating the need for separate top and bottom chime assemblies. The integrated design maintains structural integrity by creating a continuous protective element that spans both ends of the keg body, while significantly reducing the parts count and assembly complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single chime component serves multiple functions simultaneously: it provides structural protection for both the top and bottom portions of the keg, and incorporates engagement elements for mechanical attachment to the keg body. This multi-functionality consolidates what would traditionally require separate components (top chime, bottom chime, and potentially structural sleeves) into one universal element that performs all necessary protective and attachment functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11420787B2Bottom chime and beverage keg
Publication Date: 2022.08.23 PETAINER LARGE CONTAINER IP
  • US11420787B2 patent drawing
  • US11420787B2 patent drawing
  • US11420787B2 patent drawing

AI summary

The present invention relates to a bottom chime for a beverage keg. The bottom chime is configured to be push fitted onto the keg, and to subsequently be removable from the keg, for example to enable recycling of the bottom chime separately to the keg. The bottom chime comprises a plurality of inwardly extending engagement elements that are configured to form a snap fit engagement with a corresponding plurality of recesses provided in the body of the keg.