SnO P2O5 Negative Electrode Material for Lithium Ion Batteries

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Solution Overview

Problem

Negative electrode materials for lithium ion secondary batteries face challenges with volume change during charge and discharge, leading to structural degradation, crack formation, and reduced cycle performance due to the use of materials like SnO and thermoplastic binders, which result in poor bondability and detachment of active materials.

Innovation Solution

A negative electrode material comprising SnO and P2O5 with a thermosetting resin binder, which provides improved bondability and volume change management through cross-linking reactions, enhancing cycle performance and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If SnO is used as a negative electrode material to achieve higher capacity density, then the battery capacity is improved, but the volume change during charge and discharge causes structural degradation and poor cycle performance

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters by incorporating P2O5 (5-50 mol%) into the SnO-based negative electrode material. This compositional modification allows the material to accommodate volume changes during lithium ion insertion/extraction, thereby maintaining structural integrity and improving cycle performance while preserving high capacity density.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite material system combining SnO with P2O5 to form a new negative electrode material. The composite structure leverages the high capacity of SnO and the volume stability of P2O5, achieving both high battery capacity and excellent cycle performance through synergistic material combination.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If a thermoplastic straight-chain polymer binder is used to bind negative electrode active materials, then the material can be formed, but the bondability is weak and active materials detach during volume change

Engineering Contradiction:
Improveelectrode formationVSAvoidbondability
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The invention changes the binder material parameters by replacing thermoplastic straight-chain polymers with thermosetting cross-linked polymers. The cross-linked structure provides superior adhesion strength and flexibility, enabling the binder to maintain strong bonding between active materials during volume changes while preserving ease of electrode manufacturing.

Inventive Principle:
Principle #35Parameter changes

3Strength

If a thermosetting cross-linked polymer binder is used to improve bondability, then the binding strength is improved, but the volume change abatement capability must be enhanced

Engineering Contradiction:
ImprovebondabilityVSAvoidvolume change abatement
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The invention creates a composite system where the thermosetting cross-linked polymer binder works synergistically with the P2O5-containing active material. The composite structure allows the binder to provide strong adhesion while the P2O5 component accommodates volume changes, achieving both high bondability and volume stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of SnO and P2O5 with a thermosetting resin binder significantly improves the cycle performance and safety of lithium ion secondary batteries by stabilizing the volume change and maintaining electron conductivity, resulting in higher discharge capacity and extended battery life.

Implementation Method 1

a thermosetting resin binder, which provides improved bondability and volume change management through cross-linking reactions

Methodology Applied
Scientific EffectCross-linking reaction: Chemical Bonding

Implementation Method 2

capable of abating the volume change thereof attributed to the storage and release reactions of lithium ions

Methodology Applied
Scientific EffectVolume change abatement:

Implementation Method 3

these materials function as electrode active materials that reversibly store and release lithium ions through charge and discharge

Methodology Applied
Scientific EffectLithium ion insertion: Absorption (physical)

Implementation Method 4

an electron-conducting network is divided, which results in a problem of a reduction in discharge capacity

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Data Source

PatentUS9017870B2Negative electrode material for an electrical storage device, and negative electrode for an electrical storage device using the same
Publication Date: 2015.04.28 NIPPON ELECTRIC GLASS CO LTD
  • US9017870B2 patent drawing
  • US9017870B2 patent drawing
  • US9017870B2 patent drawing

AI summary

Provided is a negative electrode material for an electricity storage device, comprises, a negative electrode active material comprising a compound containing at least SnO and P2O5, and a binder comprising a thermosetting resin. Also provided is a negative electrode for an electricity storage device, comprising a current collector having a surface coated with the negative electrode material for an electricity storage device. Further provided is a method of producing the negative electrode for an electricity storage device, the method comprising the steps of: coating the surface of the current collector with the negative electrode material for an electricity storage device; and carrying out heat treatment of the current collector at 150 to 400° C. under reduced pressure.