SnO2 Nanoparticle Cathode with Carbon Coating for Li-Ion Batteries

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Solution Overview

Problem

Current lithium ion battery cathode compositions face challenges in achieving a balance between low manufacturing cost and good capacity retention after repeated charge-discharge cycling, with existing materials like cobalt dioxide and nickel dioxide not providing an optimal combination.

Innovation Solution

A cathode composition for lithium ion batteries is developed using nanoparticles such as SnO2 coated with a carbon and oxygen-based material, forming a network that enhances lithium-ion-storage capacity and conductivity, with a specific mass percent range of 65-70% for the coating material to ensure optimal performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If cobalt dioxide or nickel dioxide is used as cathode material, then manufacturing cost is reduced, but capacity retention after repeated charge-discharge cycling deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidcapacity retention
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses a composite material system consisting of metal oxide nanoparticles (such as SnO2, Fe2O3, CoO, CuO, or NiO2) coated with a carbon-containing material. This composite structure combines the low cost and high theoretical capacity of metal oxides with the structural stability and conductivity of carbon materials, resolving the contradiction between manufacturing cost and capacity retention.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon-containing material forms a coating layer or shell around the metal oxide nanoparticles. This thin film structure provides mechanical flexibility and structural stability during lithium ion intercalation and deintercalation, preventing the metal oxide core from suffering structural strain while maintaining electrical conductivity and low cost.

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If metal oxide nanoparticles are used to increase lithium-ion-storage capacity, then discharging capacity is improved, but structural strain during intercalation and de-intercalation increases

Engineering Contradiction:
Improvelithium-ion-storage capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The carbon-containing material forms a flexible coating shell around the metal oxide nanoparticles. This shell accommodates the structural strain that occurs during lithium ion intercalation and deintercalation, protecting the metal oxide core from degradation while maintaining high lithium-ion-storage capacity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The composite structure of metal oxide core and carbon shell combines the high capacity of metal oxides with the structural stability of carbon materials. The carbon shell acts as a buffer that reduces structural strain during charge-discharge cycling, allowing the metal oxide to maintain its high lithium-ion-storage capacity without suffering from structural degradation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cathode composition improves discharging capacity and charge/discharge cycle stability by reducing structural strain during lithium ion intercalation and de-intercalation, while maintaining a lower manufacturing cost.

Implementation Method 1

a material coating outer surfaces of the nanoparticles. The coating material includes carbon and oxygen. The coating material coats over all the outer surfaces of the nanoparticles and forms a net.

Methodology Applied
Scientific EffectCoating: Coatings

Implementation Method 2

The nanoparticles may be of a material having a capability of intercalating Li. The cathode composition improves discharging capacity and charge/discharge cycle stability by reducing structural strain during lithium ion intercalation and de-intercalation

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS9054377B2Cathode composition for lithium ion battery and method for fabricating the same
Publication Date: 2015.06.09 HON HAI PRECISION INDUSTRY CO LTD
  • US9054377B2 patent drawing
  • US9054377B2 patent drawing
  • US9054377B2 patent drawing

AI summary

A cathode composition of lithium ion battery includes a number of nanoparticles and coating material coating outer surfaces of the nanoparticles.