Snowmobile Spindle Geometry for Reduced Deep-Snow Drag

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Solution Overview

Problem

Snowmobile spindles face challenges in reducing drag and handling in deep snow conditions, with existing designs often digging into the snow, leading to increased resistance and decreased maneuverability.

Innovation Solution

A spindle design featuring a body with a triangular cross-sectional shape, a leading edge with complex geometry, and a flat outboard side, which deflects snow and reduces drag by glancing off it, improving handling and stability during side-hilling and deep snow operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional spindle design is used, then the structure is simple and easy to manufacture, but the spindle digs into the snow causing increased drag and decreased maneuverability

Engineering Contradiction:
Improvespindle manufacturing simplicityVSAvoiddrag in deep snow
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The spindle body incorporates curved surfaces and rounded edges instead of sharp angles, allowing the spindle to glide over snow rather than dig in. The curved leading edge and contoured body surfaces deflect snow flow smoothly, reducing resistance and drag forces during operation in deep snow conditions.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention modifies the geometric parameters of the spindle, including the angles of the leading edge, the curvature radius of rounded corners, and the overall body contours. These parameter changes optimize the spindle's interaction with snow, transforming it from a digging geometry to a gliding geometry that reduces drag while maintaining structural integrity.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a conventional spindle design is used, then the structure is simple, but the handling and stability in deep snow conditions deteriorate

Engineering Contradiction:
Improvespindle structure complexityVSAvoidhandling in deep snow
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The curved and contoured spindle body design reduces snow accumulation and improves airflow over the spindle, enhancing stability and handling characteristics in deep snow without requiring complex active control systems or multiple components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The spindle features asymmetric geometry with different contour profiles on various surfaces, optimized for directional snow deflection. The asymmetric design creates favorable pressure distributions and snow flow patterns that improve handling and directional stability during operation.

Inventive Principle:
Principle #4Asymmetry

3Object-affected harmful factors

If a spindle with complex leading edge geometry is used, then drag is reduced and handling improves, but the manufacturing complexity increases

Engineering Contradiction:
Improvedrag reductionVSAvoidleading edge geometry complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The leading edge employs smooth curved surfaces with specific radius of curvature values that optimize snow deflection and drag reduction. These curved geometries can be manufactured using standard forming processes, balancing aerodynamic performance with manufacturing feasibility.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The leading edge geometry is defined by specific parameter values including angle ranges and curvature radii that achieve optimal drag reduction. These parameters are selected to balance performance benefits with manufacturability, allowing production through conventional processes without requiring excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12179545B2Spindle for a recreational vehicle
Publication Date: 2024.12.31 ARCTIC CAT INC
  • US12179545B2 patent drawing
  • US12179545B2 patent drawing
  • US12179545B2 patent drawing

AI summary

Embodiments of the present disclosure describe a recreational vehicle spindle for use with a snowmobile, a snow bike, all-terrain vehicle (ATV), or a side by side vehicle (S×S or UTV). The spindle includes a body with one or more mounts for securing a suspension component and a ground engaging member thereto. The body of the spindle may include one or more of a window, a recess, a leading edge, a triangular cross-sectional shape, an integrated steering stop, and an outboard side that includes a flat surface.