Snowmobile Tunnel Stud Protection via Retractable Rails

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Solution Overview

Problem

Existing stud protection systems for snowmobile tunnels reduce internal clearance and hinder cooling performance due to protruding structural members and insulating plastic components, which can lead to ice buildup and reduced track compatibility.

Innovation Solution

A tunnel stud protection system featuring retractable protection rails with adjustable fasteners and a design that allows for airflow and heat conduction, eliminating the need for protruding components and enhancing compatibility with various track types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If structural members extend downward from inside the tunnel to support plastic protectors, then protection from studded tracks is improved, but internal clearance inside the tunnel is reduced

Engineering Contradiction:
Improveprotection from studded tracksVSAvoidinternal clearance
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The stud protection device is designed to be removable and installable, allowing the tunnel interior to dynamically change between protected and unprotected states. This enables the system to adapt to different operational requirements, providing protection when needed while maintaining full clearance when studs are not required.

Inventive Principle:
Principle #15Dynamics

2Reliability

If plastic protectors are attached to structural members inside the tunnel, then protection from studded tracks is improved, but heat conduction is reduced

Engineering Contradiction:
Improveprotection from studded tracksVSAvoidcooling performance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The plastic protective material is extracted from a permanent integrated structure and converted into a removable attachment. This allows the protective function to be separated from the thermal management function, enabling the tunnel to maintain optimal thermal conduction when protection is not required while providing protection when needed.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If plastic protectors are attached to structural members inside the tunnel, then protection from studded tracks is improved, but ice buildup on the tunnel underside is increased

Engineering Contradiction:
Improveprotection from studded tracksVSAvoidice buildup
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The protective system is designed to be dynamically deployable and removable, allowing the tunnel surface to remain thermally conductive and ice-free during normal operation, and only providing protection when stud contact becomes a risk.

Inventive Principle:
Principle #15Dynamics

4Reliability

If structural members extend into the tunnel, then protection from studded tracks is improved, but compatibility with various track types is reduced

Engineering Contradiction:
Improveprotection from studded tracksVSAvoidtrack compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The protection system transitions from a fixed permanent structure to a removable dynamic attachment, allowing the tunnel interior to adapt its configuration based on the specific track type being used, thereby maximizing compatibility across different track designs.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced protection against studded tracks while maintaining internal clearance and improving cooling efficiency by allowing for heat conduction and airflow, thus preventing ice buildup and accommodating different track configurations.

Implementation Method 1

fluid channels are generally formed into the snowmobile tunnel to circulate the cooling fluid. This enables the cooling fluid to be exposed or pass through the tunnel that is exposed to cool air, as well as snow contacting the underside of the tunnel, thereby cooling the cooling fluid and thus the engine of the snowmobile

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

snow contacting the underside of the tunnel, thereby cooling the cooling fluid

Methodology Applied
Scientific EffectConduction (thermal): Conduction (thermal)

Data Source

PatentUS11208168B2Tunnel stud protection system for a snowmobile
Publication Date: 2021.12.28 POLARIS IND INC
  • US11208168B2 patent drawing
  • US11208168B2 patent drawing
  • US11208168B2 patent drawing

AI summary

A snowmobile tunnel stop protection system to provide protection to a tunnel from a studded endless track used on a snowmobile. The tunnel includes at least one slot formed into an undersurface of the tunnel. At least one protection rail extends from a first end to a second end and includes a plurality of holes passing through the protection rail. A plurality of fasteners are used to attach the protection rail to the tunnel where each fastener has a first fastener portion that passes through the at least one slot. Each fastener includes the first fastener portion that passes through one of the plurality of holes and a second fastener portion that couples to the corresponding first fastener portion to couple the protection rail to the slot formed in the tunnel.