Snubber Circuit for Synchronous Generator Voltage Spike Damping

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing snubber circuits in synchronous machines fail to effectively dissipate voltage spikes downstream of a rectifier without generating excessive heat or undesirable oscillations, as resistors only partially reduce spikes and capacitor-only circuits cause oscillations.

Innovation Solution

A snubber circuit comprising a resistor and capacitor in series, where the resistance is selected based on the relationship R = sqrt(L*C), with L being the total inductance of the main rotor winding and C being the capacitance, providing a damping effect to manage voltage spikes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a resistor is used across the main field winding to suppress voltage spikes, then the amplitude of voltage spikes is reduced, but excessive heat is generated

Engineering Contradiction:
Improveprotection of diodes from voltage spikesVSAvoidheat generation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the parameter of resistance by using a variable resistor (rheostat) instead of a fixed resistor, allowing the resistance value to be adjusted based on operating conditions. This enables optimization between spike suppression effectiveness and heat generation, resolving the contradiction by adapting the resistance parameter to different operational states.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic control by making the resistance variable rather than fixed. The rheostat can be adjusted during operation to match changing load conditions, prime mover types, and generator configurations, transforming a static solution into a dynamic one that adapts to varying requirements.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a capacitor is used to dissipate voltage spikes, then spike dissipation is improved, but steady voltage oscillations occur

Engineering Contradiction:
Improvedissipation of voltage spikesVSAvoidvoltage stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent combines a resistor and a capacitor in a parallel configuration to create an RC snubber circuit. The resistor provides damping to prevent oscillations while the capacitor dissipates voltage spikes, merging the advantages of both components to resolve the contradiction between spike dissipation and voltage stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a composite suppression circuit using two different electrical components (resistor and capacitor) with complementary characteristics. The resistor-capacitor combination functions as a unified element that simultaneously addresses spike dissipation and oscillation prevention, analogous to using composite materials to achieve multiple properties.

Inventive Principle:
Principle #40Composite materials

3Loss of energy

If the resistance value is decreased to reduce heat generation, then heat loss is reduced, but voltage spike suppression becomes insufficient

Engineering Contradiction:
Improveheat generationVSAvoidprotection of diodes
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent uses a variable resistor that can be dynamically adjusted to optimize the balance between heat generation and spike suppression. By allowing continuous adjustment of the resistance value, the system can adapt to different operational conditions rather than being constrained by a fixed resistance value.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the resistance parameter from a fixed value to a variable value that can be optimized based on specific operating conditions, prime mover types, and generator configurations, enabling the system to achieve adequate spike suppression with minimal heat generation.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If the capacitance is increased to improve spike dissipation, then voltage spike protection is enhanced, but oscillation amplitude increases

Engineering Contradiction:
Improvevoltage spike protectionVSAvoidvoltage oscillation
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent merges a resistor and capacitor in parallel to create an RC circuit where the resistor provides necessary damping. This combination allows the capacitor to handle spike dissipation while the resistor simultaneously suppresses oscillations, resolving the contradiction between enhanced protection and increased oscillation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resistor-capacitor combination effectively dissipates voltage spikes, reducing heat generation and damping oscillations, thus protecting diodes from damage and minimizing electromagnetic interference.

Implementation Method 1

a snubber circuit positioned intermediate to the rectifier and the main rotor winding, the snubber circuit including both a resistor and a capacitor

Methodology Applied
Scientific EffectResistive damping: Joule Heating

Implementation Method 2

a snubber circuit positioned intermediate to the rectifier and the main rotor winding, the snubber circuit including both a resistor and a capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

an exciter rotor having a plurality of coils, and being associated with a shaft to be driven by a source of rotation

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2312733B1Synchronous generating machine with rectifier snubber circuit
Publication Date: 2018.09.26 HAMILTON SUNDSTRAND CORP
  • EP2312733B1 patent drawingFigure 1~2

AI summary

A machine (20) for generating electricity has an exciter rotor (26) with a plurality of coils (32), and is associated with a shaft (24) to be driven by a source of rotation (22). A diode bridge is connected downstream of the exciter rotor to provide a rectifier (34) for an AC current generated by rotation of the exciter rotor. The diode bridge rectifies the AC generated current into DC current, which is passed downstream to windings for a main rotor (44). A snubber circuit (38) is positioned intermediate said rectifier and said main rotor, said snubber circuit including both a resistor (40) and a capacitor (42).