SO2 Electrochemical Cell Chemistry for Reversible Alkali Metal Deposition

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Solution Overview

Problem

Current rechargeable electrochemical cells, particularly those using SO2-based electrolytes, face limitations in achieving high energy density and Coulombic efficiency, with challenges in maintaining stability and reversibility of alkali metal deposition, leading to poor longevity and efficiency.

Innovation Solution

The development of cathodes comprising alkali halides and partially oxidized transition metal compounds, combined with SO2 solvent-based electrolytes containing fluorine-containing salt additives and Cu-Ni alloy anode current collectors, enhances cell performance by improving alkali metal deposition smoothness and reversibility, thereby increasing energy density and longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional cathode materials are used in SO2-based electrolyte cells, then the cell structure is simple, but the energy density and Coulombic efficiency are low

Engineering Contradiction:
Improveenergy densityVSAvoidcathode composition complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The cathode employs a composite material system consisting of alkali halide (providing high theoretical capacity through multi-electron transfer reactions) combined with conductive carbon matrix (ensuring electrical conductivity and structural stability). This composite approach resolves the contradiction by achieving high energy density through the alkali halide while maintaining manufacturability through the carbon matrix framework.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the chemical composition parameters of the cathode from conventional single-metal or oxide materials to alkali halide compounds, which enable multi-electron transfer reactions. This parameter change increases the theoretical capacity and energy density while the controlled synthesis process maintains manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If alkali metal deposition is attempted in conventional cells, then high capacity is achieved, but deposition smoothness and reversibility are poor leading to low longevity

Engineering Contradiction:
Improvecell capacityVSAvoiddeposition reversibility and longevity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The conductive carbon matrix acts as an intermediary between the alkali halide active material and the electrolyte. It provides a controlled deposition interface that promotes smooth, uniform alkali metal deposition during charging and facilitates complete stripping during discharge, thereby improving reversibility and cell longevity while maintaining high capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The carbon-based cathode structure employs a porous or matrix framework that provides numerous nucleation sites for uniform alkali metal deposition. This porous structure prevents dendrite formation and ensures reversible deposition/stripping cycles, resolving the contradiction between high capacity and deposition reliability.

Inventive Principle:
Principle #31Porous materials

3Quantity of substance

If higher cell voltage is achieved through new chemistry, then energy density improves, but stability and reversibility of operation deteriorate

Engineering Contradiction:
Improveenergy densityVSAvoidoperational stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention changes the electrochemical potential parameters by using alkali halide cathodes with higher reduction potentials compared to conventional materials. This enables higher cell voltages and improved energy density while the stable crystal structure of alkali halides and the protective carbon matrix maintain operational stability and reversibility over multiple cycles.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in improved Coulombic efficiency, extended cell operation, and high round-trip energy efficiency, overcoming previous limitations in cell chemistry by facilitating smooth and reversible alkali metal deposition and maintaining stability throughout the charging cycle.

Implementation Method 1

an SO2 solvent based electrolyte

Methodology Applied
Scientific EffectIon transport: Electrolyte

Implementation Method 2

rechargeable electrochemical cells

Methodology Applied
Scientific EffectElectrochemical energy conversion: Battery (electricity)

Data Source

PatentUS11757128B2Electrochemical cells for high-energy battery use
Publication Date: 2023.09.12 BROADBIT BATTERIES OY
  • US11757128B2 patent drawing
  • US11757128B2 patent drawing
  • US11757128B2 patent drawing

AI summary

Components and structures for a rechargeable electrochemical cell and an electrochemical cell having an S02 solvent based electrolyte comprising any of said components and structures are provided. The cathode (2) may comprise one or more elemental transition metals and/or one or more partially oxidized transition metals. The S02 solvent based electrolyte (3) may comprise halide-containing salt additive as an SEI-forming additive. The anode current collector (5) may comprise a carbon coated metal, an alloy of two or more metals or a carbon coated alloy of two or more metals. The electrochemical cell may comprise excess non-dissolved/solid alkali halides. The components, structures and cell may bay used in a device.