SO2 Electrolyte Lithium Cell for Salt Solubility and Dendrite Control

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Solution Overview

Problem

Rechargeable battery cells with SO2-based electrolytes face issues such as dendrite growth, low solubility of conducting salts, and instability due to hydrolysis products, leading to reduced energy density, stability, and service life, as well as safety concerns from flammability and thermal runaway.

Innovation Solution

A rechargeable battery cell design featuring an SO2-based electrolyte with a specific conducting salt that forms a liquid solvate complex with SO2, enhancing solubility and oxidation stability, combined with a metallic lithium anode structure that prevents dendrite formation and is resistant to water, ensuring uniform lithium deposition and extended cycle life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an SO2-based electrolyte is used, then oxidation stability and safety are improved, but solubility of conducting salts deteriorates

Engineering Contradiction:
Improveoxidation stabilityVSAvoidsolubility of conducting salts
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the chemical parameters of the electrolyte by introducing specific additives (compounds with carbonyl groups, sulfones, or nitriles) that modify the solvent properties of SO2, thereby improving conducting salt solubility while maintaining oxidation stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system combining SO2 with specific additive compounds, where the additives work synergistically with SO2 to provide both high oxidation stability and improved conducting salt solubility

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If metallic lithium is used as active material, then energy density is improved, but dendrite growth and stability deteriorate

Engineering Contradiction:
Improveenergy densityVSAvoidstability against dendrite growth
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces specific compounds as intermediary substances between metallic lithium and the electrolyte, which form protective interfaces that prevent dendrite growth while allowing lithium ion transport, thereby maintaining high energy density with improved stability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional conducting salts are used, then conductivity is improved, but hydrolysis stability and service life deteriorate

Engineering Contradiction:
ImproveconductivityVSAvoidservice life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent modifies the chemical parameters of conducting salts by selecting specific compounds (such as lithium tetrafluoroborate, lithium hexafluorophosphate, or lithium bis(trifluoromethanesulfonyl)imide) that have both high ionic conductivity and resistance to hydrolysis, thereby extending service life while maintaining conductivity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in improved electrical performance, increased energy density, enhanced stability, and extended service life, with reduced self-discharge and improved safety due to the non-combustible nature of the electrolyte, while maintaining high conductivity and operational reliability across various temperatures.

Implementation Method 1

The electrolyte is based on SO2 and comprises at least one first conducting salt. The first conducting salt is dissolved in the electrolyte and forms a liquid solvate complex with the gaseous SO2

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

At least one ion of the conducting salt (anion or cation) is sufficiently mobile in the electrolyte such that a charge transport between the electrodes, required for the functioning of the rechargeable battery cell, can take place through ionic conduction

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 3

The active metal of a rechargeable battery cell is the metal whose ions within the electrolyte migrate to the negative or positive electrode when the cell is being charged or discharged and participate in electrochemical processes there

Methodology Applied
Scientific EffectIon migration: Electrophoresis

Implementation Method 4

The positive electrodes of lithium cells are designed as insertion electrodes. The term 'insertion electrode' in the sense of this disclosure refers to electrodes which have a crystal structure into which ions of the active material can be stored and removed during operation of the lithium cell

Methodology Applied
Scientific EffectInsertion: Absorption (physical)

Implementation Method 5

The electrolyte is oxidatively electrochemically decomposed from a certain upper cell voltage of the rechargeable battery cell. This process often leads to an irreversible destruction of the electrolyte components

Methodology Applied
Scientific EffectOxidative decomposition: Oxidation

Implementation Method 6

Reductive processes can also decompose the electrolyte when falling below a certain cell voltage

Methodology Applied
Scientific EffectReductive decomposition: Reduction

Data Source

PatentUS11901504B2Rechargeable battery cell having an SO<sub>2</sub>-based electrolyte
Publication Date: 2024.02.13 INNOLITH TECH AG
  • US11901504B2 patent drawing
  • US11901504B2 patent drawing
  • US11901504B2 patent drawing

AI summary

This disclosure relates to a rechargeable battery cell comprising an active metal, at least one positive electrode having a discharge element, at least one negative electrode having a discharge element, a housing and an electrolyte, the negative electrode comprising metallic lithium at least in the charged state of the rechargeable battery cell and the electrolyte being based on SO2 and comprising at least one first conducting salt which has the formula (I),M being a metal selected from the group formed by alkali metals, alkaline earth metals, metals of group 12 of the periodic table of the elements, and aluminum; x being an integer from 1 to 3; the substituents R1, R2, R3 and R4 being selected independently of one another from the group formed by C1-C10 alkyl, C2-C10 alkenyl, C2-C10 alkynyl, C3-C10 cycloalkyl, C6-C14 aryl and C5-C14 heteroaryl; and Z being aluminum or boron.