Soap Bar Molding Device with Integrated Storage Dish

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Solution Overview

Problem

Existing heated molding devices are not configured to effectively mold recycled soap bars into new soap bars that can be stored in a dish on the device.

Innovation Solution

A heated molding device with a housing having a bottom plate for holding soap pieces, a cover with a dish for storing the soap bar, and heat-generating plates powered by a rechargeable power source, allowing for the transformation of soap pieces into a unified liquid and then a solid bar within the device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a heated molding device is designed to mold recycled soap bars, then the device can transform soap pieces into a unified solid bar, but the device requires integration of multiple components (housing, plates, power source, cover with dish) increasing device complexity

Engineering Contradiction:
Improveability to mold recycled soap barsVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device combines multiple functions into a single integrated unit: the housing contains the bottom plate for holding soap pieces, the power source is embedded within the housing, the cover with dish is positioned on top, and the top plate is integrated with the cover. This merging of components achieves the capability to mold recycled soap bars while keeping the overall device compact and unified rather than separate standalone components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cover serves multiple functions: it acts as a structural component covering the housing, provides a platform for the top plate, and incorporates a dish for storing the finished soap bar. The housing not only contains the bottom plate but also houses the power source. This multi-functionality reduces the need for additional separate components while achieving the soap molding capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the device uses a power source to heat the plates for molding soap, then the molding process can be automated and energy-efficient, but the device requires integration of electrical components increasing complexity

Engineering Contradiction:
Improvemolding efficiencyVSAvoidelectrical component integration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The power source is integrated within the housing structure rather than being an external component. The button on the front surface provides direct control to the heating elements in the plates. This integration of electrical components within the existing structure achieves automated heating for efficient molding while avoiding the complexity of separate external power supply and control systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device is designed to be self-contained with the power source and heating elements integrated into the housing and plates structure. The button controls the heating process directly, and the system automatically performs the molding function when activated, reducing the need for external intervention or complex control mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the efficient molding of recycled soap bars into a new solid bar, which can be stored within the device, utilizing a user-friendly and energy-efficient process.

Implementation Method 1

A button is positioned on the front surface of the housing. The button is configured for providing electric current from the power source to the bottom plate and the top plate wherein the bottom and top plates generate heat.

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

allowing for the transformation of soap pieces into a unified liquid and then a solid bar within the device

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS11851636B2Soap bar molding device
Publication Date: 2023.12.26 HUDSON HOWARD
  • US11851636B2 patent drawing
  • US11851636B2 patent drawing
  • US11851636B2 patent drawing

AI summary

A soap bar molding device for molding recycled soap bars includes a housing having a top surface and a bottom surface. Additionally, the housing has a front surface, a back surface, and an interior. A bottom plate is positioned on the top surface of the house and protruding inward therefrom. The bottom plate holds a plurality of soap pieces. An interior surface of a cover is positioned upon the top surface of the housing. A top plate is positioned on the interior surface of the cover. An exterior surface of the cover has a dish defining a space to hold a bar of soap. A power source is positioned within the interior of the housing. A button is positioned on the front surface of the housing and provides electric current from the power source to the bottom plate and the top plate wherein the bottom and top plates generate heat.