State of Charge Calculator for Battery Cell Balancing

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Solution Overview

Problem

Existing energy storage systems with cell balancing technologies face challenges in accurately monitoring the state of charge (SOC) due to dissipative devices diverting current, making it difficult to track SOC accurately.

Innovation Solution

The solution involves using dissipative devices with known resistance values to sense and correct the current measurements by calculating the error introduced by these devices, allowing for a more accurate determination of SOC through Ohm's Law and subsequent circuitry processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If dissipative devices are added for cell balancing, then cell voltage uniformity is improved, but SOC measurement precision deteriorates

Engineering Contradiction:
Improvecell voltage uniformityVSAvoidSOC measurement precision
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent segments the current measurement by separating the total current from individual cell currents. Current sensors are placed on each cell to measure individual currents, and these measurements are combined to calculate the net current for SOC determination, effectively isolating the dissipative current effect.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements feedback by continuously monitoring individual cell currents and using this information to correct the SOC calculation. The controller receives current measurements from each cell, calculates the dissipative current, and adjusts the SOC determination accordingly, creating a closed-loop measurement system.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If dissipative devices are used for cell balancing, then cell voltage stability is improved, but current measurement accuracy deteriorates

Engineering Contradiction:
Improvecell voltage stabilityVSAvoidcurrent measurement accuracy
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent extracts the dissipative current component from the total current measurement by measuring individual cell currents separately. This allows the system to isolate and remove the dissipative current effect from the SOC calculation, achieving accurate current measurement despite the presence of dissipative devices.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Individual current sensors act as intermediaries between the dissipative devices and the SOC calculation system. These sensors measure the current through each cell including the dissipative current, providing data that enables the controller to calculate and remove the dissipative component.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If cell balancing with dissipative devices is implemented, then battery system reliability is improved, but SOC tracking accuracy deteriorates

Engineering Contradiction:
Improvebattery system reliabilityVSAvoidSOC tracking accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system segments the battery into individual cells with separate current measurements, allowing the SOC to be tracked for each cell independently. This segmentation enables accurate SOC determination despite the presence of dissipative devices used for system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller implements feedback by continuously monitoring individual cell currents and adjusting the SOC calculation in real-time. This feedback mechanism ensures accurate SOC tracking while the dissipative devices maintain system reliability through cell balancing.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables more precise SOC monitoring by correcting the cumulative current and charge values, providing a net, accurate SOC measurement that was not possible with prior systems.

Implementation Method 1

dissipative devices with known resistance values to sense and correct the current measurements

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

calculating the error introduced by these devices, allowing for a more accurate determination of SOC through Ohm's Law

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Data Source

PatentUS8358136B2State of charge calculator for multi-cell energy storage system having cell balancing
Publication Date: 2013.01.22 AUDI AG
  • US8358136B2 patent drawing
  • US8358136B2 patent drawing
  • US8358136B2 patent drawing

AI summary

An arrangement for monitoring the current or state of charge (SOC) of an energy system (230) having one or more series-connected strings (S1, S2, . . . Sn) of battery cells (C1, C2, . . . Cn). The battery cells each have respective dissipative devices (D1, D2, . . . Dn) selectively connectable in parallel therewith for balancing cell voltages in the string. The dissipative devices are of predetermined, typically equal, impedance value. The voltage across each cell (Vc1, Vc2, . . . Vcn) may be separately monitored, such that by dividing the monitored voltage across a cell by the impedance value of a dissipative device connected in parallel therewith, the dissipative current is determined. A summation of all of the dissipative currents yields an error value, which error value is then removed from the measured gross current (Ibat) flowing through the combined battery cells and dissipative devices to yield a corrected value of current (Ibatnet). A corrected SOC value (Qnet) is obtainable in a similar manner.