SOC Estimation Device Using Dynamic OCV Curve Weighting

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Solution Overview

Problem

Existing SOC estimation methods for secondary batteries face inaccuracies due to hysteresis in the correlation curve between State of Charge (SOC) and Open Circuit Voltage (OCV), especially when the battery is stopped for a long period, leading to significant errors in SOC estimation upon resumption of use.

Innovation Solution

The SOC estimation device employs relational formulas that weight the correlation curves between SOC and OCV based on the magnitude of the actually measured OCV and the charge/discharge currents, adjusting weights according to the charging or discharging process to account for the stopped state and material characteristics of the battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single correlation curve between SOC and OCV is used for estimation, then the device complexity is reduced, but measurement precision deteriorates due to hysteresis effects

Engineering Contradiction:
Improveestimation method complexityVSAvoidSOC estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The single correlation curve is segmented into multiple correlation curves corresponding to different SOC ranges. Each correlation curve is associated with specific weight coefficients that are applied based on the current SOC range, allowing the system to account for hysteresis effects while maintaining manageable complexity through range-based segmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The estimation method dynamically selects and applies different weight coefficients based on the current SOC range and whether the battery is charging or discharging. This dynamic adaptation allows the system to switch between different correlation characteristics without requiring complex real-time curve fitting, resolving the contradiction between simplicity and accuracy.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If standard correlation curves are used without considering stopped state, then the ease of operation is maintained, but measurement precision deteriorates after long stopping periods

Engineering Contradiction:
Improveestimation method simplicityVSAvoidSOC estimation accuracy after stopping
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system pre-calculates and stores multiple correlation curves and weight coefficients for different SOC ranges and states (charging/discharging). When the battery is stopped, the system can immediately apply the appropriate pre-prepared correlation characteristics without requiring complex real-time adjustments, thus maintaining ease of operation while improving accuracy after stopping.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The method changes the parameters (weight coefficients) of the correlation curves based on the battery state (stopped vs. operating) and SOC range. By adjusting these parameters rather than changing the entire estimation methodology, the system maintains operational simplicity while adapting to different states including stopped conditions.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple correlation curves with different weights are used for each SOC range, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
ImproveSOC estimation accuracyVSAvoidestimation method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses dynamic selection of weight coefficients based on current SOC range and battery state (charging/discharging). This dynamic approach allows multiple correlation curves to be managed through a systematic rule-based selection process rather than requiring complex adaptive algorithms, thus improving precision while controlling complexity through structured dynamics.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Instead of changing the fundamental estimation methodology, the system changes the parameters (weight coefficients) of existing correlation curves based on SOC range and state. This parameter-based approach allows multiple curves to be utilized effectively without proportionally increasing system complexity, as the same basic estimation framework is reused with adjusted parameters.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate SOC estimation both during use and after the battery has been stopped, reducing errors and ensuring safe charging/discharging practices by considering the battery's state and material properties.

Implementation Method 1

a hysteresis may occur in which a correlation curve indicating a relationship between the SOC and the OCV differs between a charging process and a discharging process

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Data Source

PatentUS10254346B2SOC estimation device for secondary battery
Publication Date: 2019.04.09 MITSUBISHI ELECTRIC CORP
  • US10254346B2 patent drawing
  • US10254346B2 patent drawing
  • US10254346B2 patent drawing

AI summary

A State of Charge (SOC) estimation device is provided for a secondary battery in which a correlation curve indicating a relationship between an SOC and Open Circuit Voltage (OCV) differs between a charging process and discharging process. The SOC estimation device estimates the SOC based on a relational formula in which as measured OCV increases, weights are assigned to the correlation curve for the discharging process, and as the measured OCV decreases, weights are assigned to the correlation curve for the charging process. Thus, the SOC estimation device provides accurate SOC estimates regardless of whether the secondary battery is being used or not.