Sock Matching Panel With Cylindrical Channel for Faster Sorting
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Solution Overview
Problem
Conventional methods for sorting and matching clothing items like socks are tedious, time-consuming, and often require expensive apparatuses that detract from the aesthetic quality of the garments.
Innovation Solution
A cylindrically shaped panel with a channel and shoulder configuration that allows for the engagement and matching of socks, where a second sock is inserted through the channel and into a container, facilitating efficient sorting and matching while maintaining the aesthetic integrity of the garments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If conventional apparatuses are used to compare size and colors of articles of clothing for sorting and matching, then sorting efficiency is improved, but the cost becomes expensive and the aesthetic quality of garments is compromised
Solution Approach 1:
The sorting apparatus allows the user to manually engage socks with the channel and shoulder structure, performing the sorting function through simple manual operation rather than requiring complex automated image comparison systems. The structure itself guides the matching process through its geometric design
Solution Approach 2:
The patent uses a simplified geometric representation (cylindrical channel and shoulder) to replicate the essential sorting function of complex commercial apparatuses. Instead of using expensive sensors and processors to compare sock characteristics, the patent creates a physical guide structure that passively facilitates matching through its shape alone
2Ease of manufacture
If manual sorting of each individual sock is performed, then the aesthetic quality of garments is maintained, but the process becomes tedious and time consuming
Solution Approach 1:
The sock is preliminarily engaged with the shoulder structure before the matching process begins. This preliminary engagement positions the sock in a standardized orientation and location, making the subsequent matching process faster and more efficient while still allowing the user to maintain control over the sorting process
Solution Approach 2:
The channel and shoulder structure serves as an intermediary tool between the user and the socks. Rather than directly handling and comparing each sock, the user interacts with the structured apparatus which guides the matching process, reducing the tedium of manual sorting while preserving aesthetic quality
3Productivity
If a structured apparatus with channel and shoulder is used to engage and guide articles, then sorting efficiency is improved, but the device complexity increases
Solution Approach 1:
The patent employs a cylindrical channel with a rounded shoulder instead of sharp edges or complex mechanical components. This curved geometry simplifies the manufacturing process while effectively guiding the sock into the correct position. The smooth cylindrical shape naturally directs the sock opening onto the shoulder without requiring additional alignment mechanisms
Solution Approach 2:
The cylindrical panel with channel and shoulder serves multiple functions simultaneously: it guides the sock opening into position, supports the sock during engagement, defines the sorting path, and provides a structural framework for the entire apparatus. This multi-functionality reduces the need for additional separate components
Data Source
AI summary
An article sorting apparatus is provided. The apparatus includes a container having a bottom and a longitudinally extending sidewall extending therefrom and a panel positioned proximal the container. The panel includes a cylindrically shaped shoulder extending therefrom and that defines a channel in alignment with the shoulder and that extends through the panel for allowing pass-through of a matched pair of socks. The cylindrically shaped shoulder is configured for receiving an open end of a first sock. A second sock is positioned proximal the first sock and inserted into and through a respective channel and disposed into the container.