Socket Holder Post with Axially Offset Convexities

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Solution Overview

Problem

Conventional socket storage devices experience elastic fatigue of their retaining mechanisms, leading to a gradual deterioration of the elastic force, causing sockets to disengage easily from the storage device.

Innovation Solution

A socket holder design featuring a post with multiple convexities that engage with the socket's positioning holes and inner walls, providing stable multi-point engagement and preventing overtightening, ensuring reliable socket retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a shrapnel with elastic force is used to retain the socket, then the socket can be positioned and retained effectively, but the elastic force deteriorates over time due to elastic fatigue, causing the socket to disengage easily

Engineering Contradiction:
Improvesocket retention reliabilityVSAvoidservice life of elastic component
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The invention extracts and eliminates the elastic shrapnel component from the system. Instead of using an elastic mechanism that degrades over time, the patent employs a rigid post with convexities that provide retention through geometric engagement with the socket's positioning holes and inner wall, removing the source of elastic fatigue entirely

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the elastic mechanical system (shrapnel relying on elastic force) with a rigid mechanical system (post with convexities relying on geometric constraint). The retention mechanism transitions from force-based elastic engagement to geometry-based rigid engagement, eliminating the durability issue associated with elastic material fatigue

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If multiple convexities are used to engage the socket, then the engagement stability is improved, but the device complexity increases

Engineering Contradiction:
Improveengagement stabilityVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention segments the retention function into two distinct convexities on the post: a first convexity that engages with the socket's positioning hole for primary retention, and a second convexity that abuts against the inner wall for secondary stabilization. This segmentation divides the complex retention task into simpler, specialized sub-functions, achieving stable multi-point engagement while maintaining structural simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The post structure serves multiple functions simultaneously: it provides positioning through the first convexity, stabilization through the second convexity, and guides the socket during insertion. The single post component with two convexities performs what would otherwise require multiple separate components, reducing overall device complexity while achieving stable engagement

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12064862B2Socket holder
Publication Date: 2024.08.20 CHUN NIEN PLASTIC LED
  • US12064862B2 patent drawing
  • US12064862B2 patent drawing
  • US12064862B2 patent drawing

AI summary

A socket holder is provided, including: a base; a post, including a top wall, a circumferential wall, at least one first convexity and at least one second convexity, the circumferential wall being connected laterally to and between the base and the top wall, the at least one first convexity and the at least one second convexity being radially protrusive on the circumferential wall, the at least one first convexity being configured to be engaged in a socket, the at least one second convexity being configured to be abutted against an inner wall of the socket; wherein the at least one first convexity defines a first centerline extending circumferentially, the at least one second convexity defines a second centerline extending circumferentially, and the first centerline and the second centerline are axially offset.