Socket Interposer Pin Pitch Redesign for High Density
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Solution Overview
Problem
Current socket technologies face challenges in supporting high pin counts for microprocessors and micromechanical devices due to the need for larger package sizes to maintain spacing, leading to increased costs and manufacturing difficulties, especially when trying to reduce pin pitch on system boards without advanced PCB technology.
Innovation Solution
The use of a pattern redistribution module (PRM) or interposer that reconfigures pin patterns and densities between the package and the socket, allowing for a smaller package size while maintaining compatibility with lower-cost system board technologies by optimizing pin pitch and density for both the package and system board sides.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If the pin pitch on the system board is reduced to support higher pin counts, then the number of connections that can be supported increases, but the manufacturing complexity and cost of the system board increase due to requirements for more advanced PCB technology
Solution Approach 1:
The patent introduces a socket as an intermediary component between the system board and the package. The socket contains an interposer with two different pitch interfaces: a first pitch interface that connects to the system board with larger spacing, and a second pitch interface that connects to the package with smaller spacing. This intermediary structure allows the system board to maintain larger, easier-to-manufacture pin spacing while still supporting high pin counts through the socket's density multiplication capability.
Solution Approach 2:
The patent adds a vertical dimension to the connection architecture by introducing the socket as a separate layer between the system board and package. Instead of directly reducing the system board pin pitch in the horizontal plane, the solution stacks the connection interfaces vertically, with the interposer providing pitch translation from the first pitch interface to the second pitch interface across different layers.
2Manufacturing precision
If the package size is increased to maintain pin spacing, then the electrical and cost goals are met, but the manufacturing and distribution costs increase
Solution Approach 1:
The socket with its interposer serves as a mediator that absorbs the pitch translation requirement. The package can maintain its native pin spacing without modification, while the interposer provides the necessary pitch adaptation to match the system board requirements. This eliminates the need to increase package size to maintain pin spacing precision.
Solution Approach 2:
The patent changes the pitch parameter at the socket interface rather than at the package interface. The interposer is designed with a first pitch interface that matches the system board's larger spacing requirements and a second pitch interface that matches the package's smaller spacing. This parameter transformation occurs at the socket level, allowing the package to maintain optimal dimensions.
3Area of moving object
If the pin pitch is reduced to fit more connections in the same space, then the package size can be reduced, but the socket becomes more difficult or impossible to manufacture with existing technology
Solution Approach 1:
The patent resolves the manufacturability issue by stacking pitch interfaces vertically rather than compressing them horizontally. The interposer provides a first pitch interface at one vertical level and a second pitch interface at another vertical level, allowing each interface to be manufactured at its optimal pitch using existing technology. The pitch reduction is achieved through vertical stacking and pitch translation rather than horizontal compression.
Solution Approach 2:
The patent segments the pitch translation function into a separate interposer component within the socket. Rather than requiring the entire socket to be manufactured with high-density pitch, only the interposer needs to accommodate the pitch transition. This segmentation allows the majority of the socket structure to be manufactured with standard technologies while the interposer handles the pitch adaptation.
Data Source
AI summary
Modification of the connections between a die package and a system board is described. In one example a pattern redistribution module is used in a socket. The module has a first array of contacts on one side of the module. The contacts have a first configuration to connect to the socket. A second array of contacts is on another side of the module opposite the first array of contacts and has a second configuration to connect to a package containing a die. A board is between the first and the second array of contacts to interconnect contacts of the first array of contacts to contacts of the second array of contacts.


