Socket Joint Spring Finger Geometry for Controlled Preload

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Solution Overview

Problem

Existing socket joints face challenges in achieving a controlled preload with limited operable space and require a low spring rate to minimize load change over the range of travel, while existing components fail to effectively interact with the stud/ball and provide a desired preload.

Innovation Solution

A spring design featuring a radially extending mounting flange with fingers that have opposing spring surfaces, an axial shift bend, and a load bearing tip, configured as a flex lever arm, which imparts a controlled preload and maintains torque by aligning the axial shift bend with the inner diameter of the mounting flange, allowing for improved load distribution and reduced axial movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a Belleville washer or similar component is used to provide controlled preload, then the preload control is improved, but the device complexity increases and the required space exceeds the confined operable space available

Engineering Contradiction:
Improvepreload controlVSAvoidcomponent complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the preload control function from separate components (like Belleville washers) and integrates it directly into the bearing structure itself. The bearing races are designed with specific geometric features that inherently provide preload control, eliminating the need for additional preload components and reducing overall device complexity while maintaining reliable preload control within the confined space.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the preload control function with the bearing structure by integrating geometric features directly into the bearing races. This combination allows the bearing to simultaneously support loads and provide controlled preload, reducing the number of separate components needed and simplifying the overall assembly while fitting within the confined operable space.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a high spring rate is used to provide preload, then the preload control is improved, but the load change over the range of travel becomes excessive

Engineering Contradiction:
Improvepreload controlVSAvoidload change
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent applies local quality by designing specific geometric features at particular locations on the bearing races. The race geometry includes localized features such as curved surfaces or specific profile shapes that create a progressive spring rate effect, providing controlled preload while limiting load changes during travel through the localized geometric design rather than requiring a uniformly high spring rate throughout.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by designing the bearing race geometry to create a variable spring rate effect. The geometric features are configured to provide different stiffness characteristics at different points in the travel range, effectively changing the spring rate parameter to maintain controlled preload while minimizing excessive load changes over the full range of motion.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If existing bearing or ratchet components are used, then the bearing function is provided, but the components fail to create a desired and controllable preload

Engineering Contradiction:
Improvepreload controlVSAvoidpreload interaction
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent segments the bearing structure into distinct functional zones with specific geometric features on the inner and outer races. These segmented features include localized curved surfaces, profile variations, or geometric discontinuities that create controlled interaction points, enabling the bearing to simultaneously provide support functions and generate controllable preload through the segmented geometric design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces geometric features on the bearing races as intermediary elements that mediate between the ball elements and the housing. These intermediary geometric features on the race surfaces create the desired preload control by providing controlled contact and interaction points, enabling preload generation without requiring separate ratchet or locking mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The spring design provides a consistent preload from 200 lbs at minimum deflection to 400 lbs at maximum deflection, reducing undesirable clacking or clunking by maintaining the ball of the socket joint properly seated, enhancing joint performance and reducing axial movement.

Implementation Method 1

The axial shift bend of the finger reduces axial movement of the ball in the socket joint

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

The spring design provides a consistent preload from 200 lbs at minimum deflection to 400 lbs at maximum deflection

Methodology Applied
Scientific EffectElastic spring force: Spring

Data Source

PatentUS20250251015A1Spring and socket joint
Publication Date: 2025.08.07 FEDERAL MOGUL MOTORPARTS LLC
  • US20250251015A1 patent drawing
  • US20250251015A1 patent drawing
  • US20250251015A1 patent drawing

AI summary

A socket joint and spring for a socket joint that has a plurality of fingers extending from a radially extending mounting flange. The finger has opposing spring surfaces separated by an edge portion. The edge portion of the finger extends to the radially extending mounting flange, and the finger extending from a junction end at the radially extending mounting flange to a distal end. The finger has an axial shift bend toward the junction end and a load bearing tip toward the distal end. In one implementation, the finger is configured as a flex lever arm extending from a center point of the axial shift bend to the load bearing tip.