Inspection Socket Contact Pin With Casing-Bypass Heat and Current Paths

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Solution Overview

Problem

Probe type contact pins used in peripheral IC packages face limitations in improving electrical and thermal performance due to their complex structure, which affects heat dissipation and conductivity.

Innovation Solution

A contact pin design featuring laterally stacked electrical and thermal contacts bundled by an electrically conductive casing that bypasses the elastic deformation part, with the casing providing enhanced conductivity and stability, and a mechanism to absorb thickness variations and prevent excessive compression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a probe type contact pin is formed with multiple components (plunger, barrel, coil spring) and internal contact system, then the contact pin can be mounted in limited space, but the electrical performance and thermal performance are insufficient

Engineering Contradiction:
Improveelectrical performance and thermal performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The contact pin is divided into multiple contacts (first contact, second contact, third contact) that are laterally stacked and bundled by a casing. Each contact has an elastic deformation part, allowing independent elastic deformation while maintaining overall structural integrity. This segmentation enables improved electrical and thermal performance through multiple parallel contact paths while managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a conventional linear/contact-series arrangement to a lateral stacking configuration where multiple contacts are arranged side-by-side in the lateral dimension. The casing bundles these laterally stacked contacts, creating a three-dimensional structure that improves electrical and thermal performance by providing multiple parallel conduction paths without increasing the vertical profile excessively.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the casing contacts the elastic deformation part, then the structure is simpler, but the electrical and thermal transfer efficiency is reduced due to the complex structure of the elastic deformation part

Engineering Contradiction:
Improveelectrical conductivity and thermal conductivityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The casing is designed to contact the base ends of the contacts rather than the elastic deformation parts. This extraction of the contact point from the complex elastic deformation region to the simpler base end region improves electrical and thermal conductivity by establishing direct contact paths through the casing, while still allowing the elastic deformation parts to function independently for mechanical compliance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The casing acts as an intermediary structure that bundles the laterally stacked contacts and provides a common mounting interface. By contacting the base ends of multiple contacts simultaneously, the casing serves as a mediator that transfers electrical and thermal energy efficiently to all contacts without requiring direct contact with each individual elastic deformation part, thus simplifying the overall structure while maintaining high conductivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves electrical and thermal performance by facilitating efficient heat and electricity transfer while maintaining handleability and preventing damage from excessive compression.

Implementation Method 1

each of the contacts extending from a base end to a tip and having an elastic deformation part formed between the base end and the tip, and the elastic deformation part being elastically expandable and compressible in an extending direction

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

the casing is in contact with the contacts so as to form a path bypassing the elastic deformation part... transfer electricity... while bypassing the elastic deformation part

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

transfer... heat from the base end to the portion on the tip side of the contacts while bypassing the elastic deformation part

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP4306968A1Contact pin and inspection socket for integrated circuits
Publication Date: 2024.01.17 YAMAICHI ELECTRONICS CO LTD
  • EP4306968A1 patent drawingFigure 1
  • EP4306968A1 patent drawingFigure 2
  • EP4306968A1 patent drawingFigure 3

AI summary

Provided are a contact pin and a socket for inspection that can improve electrical performance or thermal performance. An embodiment includes: an electric conductive electrical contact 110 extending from the base end to the tip and having an elastic deformation part 112 elastically expandable and compressible in the extending direction formed between the base end and the tip; an electric conductive thermal contact 120 extending from the base end to the tip and having an elastic deformation part 122 elastically expandable and compressible in the extending direction formed between the base end and the tip; and an electrically conductive casing 140 that bundles the electrical contact 110 and the thermal contact 120 laterally stacked adjacent to each other, and the casing 140 is in contact with the electrical contact 110 and the thermal contact 120 so as to form a path bypassing the elastic deformation part 112, 122.