Electrical Socket Seating Device with Elastic Lip for Vehicle Trim

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Solution Overview

Problem

Existing solutions for attaching electrical sockets to vehicle interior trims lack robustness, especially during vehicle operation, and are inefficient in assembly and disassembly processes.

Innovation Solution

A seating device with a lip structure featuring a head, tail, and waist, including upper and lower protrusions, that allows the electrical socket to pivot from a first to a second engagement position, providing a secure and cost-effective attachment to the vehicle interior trim.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a movable clip is used to attach the electrical socket to the support structure, then the assembly process is simplified, but the connection stability during vehicle operation deteriorates

Engineering Contradiction:
Improveassembly processVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The lip is designed with elastic deformation capability, allowing it to dynamically adapt during assembly by deforming to receive the electrical socket, then recovering to provide a stable, vibration-resistant connection during vehicle operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lip is divided into distinct functional zones: a head portion for initial contact, a waist portion with protrusions for engagement, and a tail portion for support, allowing each segment to perform its specific function in the assembly and retention process

Inventive Principle:
Principle #1Segmentation

2Reliability

If a complex attachment mechanism is used to ensure robust connection, then the connection stability improves, but the assembly and disassembly efficiency deteriorates

Engineering Contradiction:
Improveconnection stabilityVSAvoidassembly efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The elastic lip structure performs self-alignment and self-locking during assembly, where the protrusions automatically engage with corresponding features on the electrical socket, eliminating the need for complex alignment procedures or additional fastening operations

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The protrusions on the lip act as intermediary elements that mediate between the lip body and the electrical socket, providing a simple yet effective engagement mechanism that ensures stability without adding complexity to the assembly process

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10150430B2Electrical socket seating device and vehicle interior trim employing the same
Publication Date: 2018.12.11 FORD GLOBAL TECH LLC
  • US10150430B2 patent drawing
  • US10150430B2 patent drawing
  • US10150430B2 patent drawing

AI summary

In one or more embodiments, a seating device is provided to support an electrical socket. The seating device includes a body, and a lip extending from the body. The lip includes a head, a tail, and a waist positioned there-between along a longitudinal direction. The waist includes upper and lower protrusions directed outwardly against each other along a thickness direction. The electrical socket contacts and pivots about the upper and lower protrusions from a first engagement position to a second engagement position.