Socket Connector Shell With Extended Guiding for Stable Mating

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Solution Overview

Problem

Existing socket connectors often face reliability issues due to poor design, leading to inconsistent signal and power transmission, and difficulties in securely connecting plug connectors.

Innovation Solution

A socket connector design featuring a shell with both a docking portion and a guiding portion, where the guiding portion extends beyond the docking portion to securely guide the plug connector into place, ensuring stable engagement and disengagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the socket connector uses a simple shell design, then the manufacturing cost is low, but the connection reliability is poor

Engineering Contradiction:
Improveconnection reliabilityVSAvoidshell structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shell is divided into multiple functional portions: a guiding portion that extends outward to guide the plug connector during insertion, and a docking portion that receives the latch. This segmentation allows each portion to perform its specific function independently, improving connection reliability without requiring complete redesign of the entire shell structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guiding portion extends beyond the docking portion in advance to provide preliminary guidance to the plug connector during insertion. This preliminary action ensures proper alignment before the latch engages with the docking portion, preventing misconnection and improving reliability.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the socket connector includes a guiding portion extending beyond the docking portion, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveease of plugging and unpluggingVSAvoidshell structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The shell is segmented into distinct guiding and docking portions, each with specific functions. The guiding portion facilitates easy insertion by directing the plug, while the docking portion handles the latching mechanism. This clear functional segmentation improves ease of operation without creating unnecessary complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guiding portion extends in a direction beyond the docking portion, adding a spatial dimension to the shell structure. This dimensional extension provides the necessary guidance function while maintaining a compact overall design, balancing ease of operation with structural efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If the guiding portion extends beyond the docking portion, then the connection stability is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveconnection stabilityVSAvoidshell dimension precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

By separating the guiding function from the docking function into distinct portions, the design allows each portion to be optimized independently. The guiding portion can be designed with simpler geometric features that are easier to manufacture with high precision, while the docking portion focuses on the latching mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guiding portion performs the preliminary alignment action before the critical latching engagement. This means that the most precision-critical features are concentrated in the docking portion where the latch engages, rather than being distributed throughout the entire shell structure, making manufacturing more feasible.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250023296A1Reliable socket connector
Publication Date: 2025.01.16 AMPHENOL EAST ASIA LTD
  • US20250023296A1 patent drawing
  • US20250023296A1 patent drawing
  • US20250023296A1 patent drawing

AI summary

A reliable socket connector. The connector includes an insulative body having a slot recessed from a mating face and terminals disposed in the insulative body having mating ends curving into the slot and tail ends extend thereout. A shell is disposed outside the insulative body. The shell has a mating portion extend beyond the mating face of the insulative body. The shell has a side wall comprising a docking portion and a guiding portion. The docking portion has holes configured for receiving a latch of a mating plug connector. The guiding portion extends beyond the docking portion in a mating direction and is configured for guiding the mating plug connector into the shell where a mating portion of the plug connector may then be guided into the slot of the insulative body.