Socketless Cable Assembly With Elastic PCB Connection

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Solution Overview

Problem

Current cable assemblies face issues with increased circuit board loss, heat dissipation challenges, and impedance discontinuity points due to the use of sockets, which also increase maintenance and rework costs.

Innovation Solution

A cable assembly design featuring elastically deformable connecting portions that allow detachable connection to a circuit board without sockets, reducing impedance discontinuity points and facilitating heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a socket is used to connect the cable to the circuit board, then the connection is stable and reliable, but the height of the assembly increases and heat dissipation becomes difficult

Engineering Contradiction:
Improveconnection stabilityVSAvoidheat dissipation
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent removes the socket component from the cable assembly, extracting the problematic element that caused both height increase and heat dissipation issues. The cable is directly connected to the circuit board without an intermediate socket, eliminating the source of thermal accumulation while maintaining connection functionality through direct PCB mounting

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If a socket is used to connect the cable to the circuit board, then the connection is stable, but the number of contact interfaces increases and impedance discontinuity points increase

Engineering Contradiction:
Improveconnection stabilityVSAvoidnumber of contact interfaces
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the cable connection directly with the circuit board by eliminating the socket interface. The cable is integrated onto the PCB through direct mounting, reducing the number of separate contact interfaces from multiple (cable-socket, socket-PCB) to a single direct connection, thereby reducing impedance discontinuity points and simplifying the overall connection structure

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the cable is directly connected to the PCB through a fisheye structure, then the number of sockets is reduced, but the component cannot be detached from the PCB

Engineering Contradiction:
Improvenumber of socketsVSAvoidmaintenance cost
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The patent segments the cable connection into a separate, detachable component that can be independently mounted and removed from the PCB. Rather than permanently integrating the cable through a fisheye structure, the design allows the cable assembly to be separated from the board, enabling maintenance and rework without damaging the PCB or requiring complex rework procedures

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables cost-effective maintenance, reduces production costs, and improves signal transmission bandwidth by eliminating sockets and minimizing impedance discontinuity points.

Implementation Method 1

a second connecting member, including a third connecting portion and a fourth connecting portion, where the third connecting portion is connected to the shielding layer, the fourth connecting portion is elastically deformable, and the fourth connecting portion is configured to be elastically connected to the circuit board provided with a second conductive interface

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS20250323435A1Cable assembly, circuit board, connecting structure and electronic device
Publication Date: 2025.10.16 ZTE CORP
  • US20250323435A1 patent drawing
  • US20250323435A1 patent drawing
  • US20250323435A1 patent drawing

AI summary

A cable assembly, a circuit board, a connection structure, and an electronic device are disclosed. The cable assembly may include: a cable, including a signal line and a shielding layer; a first connecting member, including a first connecting portion and a second connecting portion, the first connecting portion is connected to the signal line, the second connecting portion is elastically deformable, and the second connecting portion is configured to be elastically connected to a circuit board provided with a first conductive interface; and a second connecting member, including a third connecting portion and a fourth connecting portion, the third connecting portion is connected to the shielding layer, the fourth connecting portion is elastically deformable, and the fourth connecting portion is configured to be elastically connected to the circuit board provided with a second conductive interface.