Sodium Acetate Trihydrate Phase Change Materials

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Solution Overview

Problem

Sodium acetate trihydrate phase change materials face limitations due to their incongruent melting behavior, resulting in the formation of solid sodium acetate during phase changes, which leads to thermodynamic instability and precipitation issues in thermal energy storage systems, making them unsuitable for long-term use in domestic heating applications.

Innovation Solution

The development of aqueous compositions containing sodium acetate trihydrate, combined with alkali soluble polymers to inhibit sodium acetate anhydrous crystal formation and nucleation promoters to promote stable nucleation, which enhances homogeneity and thermodynamic stability, preventing solid sodium acetate formation and maintaining a fully liquid state at 58°C.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If sodium acetate trihydrate is used as a phase change material, then the desired temperature range for domestic utility is achieved, but solid sodium acetate anhydrous precipitates during melting, causing thermodynamic instability

Engineering Contradiction:
Improvephase change temperatureVSAvoidthermodynamic stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

A soluble polymer intermediary is introduced to interact with sodium acetate anhydrous crystals during precipitation. The polymer binds to the crystals, preventing them from forming large stable precipitates and maintaining thermodynamic stability throughout the phase change process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solubility characteristics of sodium acetate are modified by changing the chemical environment through polymer addition. This alters the precipitation behavior of sodium acetate anhydrous, allowing it to remain in solution or form stable colloidal dispersions rather than separating as unwanted solid precipitate.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If three dimensional crosslinked polymers are used to support sodium acetate trihydrate, then initial solid formation is reduced, but solid sodium acetate still precipitates irreversibly at the base of the storage vessel over time

Engineering Contradiction:
Improveresistance to solid formationVSAvoidservice lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

Instead of using crosslinked polymer supports, a soluble polymer intermediary is employed that actively binds to sodium acetate anhydrous crystals. This intermediary prevents irreversible precipitation by maintaining the crystals in a suspended or dissolved state throughout the service lifetime.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The chemical parameters of the system are changed by adding soluble polymer that modifies the solubility and precipitation behavior of sodium acetate, preventing the time-dependent irreversible settling that occurs with crosslinked polymer supports.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If sodium acetate trihydrate melts incongruently, then phase change occurs at 58°C, but a mixture of liquid SAT and solid sodium acetate is formed instead of a fully liquid solution

Engineering Contradiction:
Improvemelting temperatureVSAvoidphase homogeneity
Core Design Contradiction:
TemperatureVSShape

Solution Approach 1:

A soluble polymer intermediary is introduced that binds to sodium acetate anhydrous during the melting process. This prevents the formation of separate solid phases and promotes complete dissolution, resulting in a homogeneous liquid solution at the melting temperature.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The chemical environment is modified by polymer addition, which changes the melting behavior from incongruent (forming solid-liquid mixture) to congruent (forming homogeneous liquid). The polymer alters the solubility parameters, allowing complete liquid phase formation at 58°C.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compositions demonstrate improved homogeneity and thermodynamic stability, preventing the formation of crystalline sodium acetate and maintaining a stable liquid state, even after repeated heating and cooling cycles, thus addressing the limitations of sodium acetate trihydrate in phase change systems.

Implementation Method 1

at least one alkali soluble polymer for inhibition of sodium acetate anhydrous crystal formation in sodium acetate trihydrate containing phase change materials

Methodology Applied
Scientific EffectInhibition of crystal formation: Crystallisation

Implementation Method 2

at least one sodium acetate trihydrate nucleation promoter

Methodology Applied
Scientific EffectNucleation: Nucleation

Implementation Method 3

phase change materials (PCMs) to effect the energy conversion via their inherent solid-liquid phase changing properties

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

sodium acetate trihydrate, (SAT), has a solid-liquid phase change within the desired temperature range for domestic utility

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Data Source

PatentEP4023732A1Improved phase change compositions
Publication Date: 2022.07.06 SUNAMP LIMITED
  • EP4023732A1 patent drawingFigure 1
  • EP4023732A1 patent drawingFigure 2
  • EP4023732A1 patent drawingFigure 3

AI summary

There are herein described phase change materials containing sodium acetate trihydrate having improved homogeneity, a process for the preparation of said materials, and their utility in phase change systems. More particularly, the present invention relates to the use of phase change compositions comprising sodium acetate trihydrate, at least one alkali soluble polymer for inhibition of sodium acetate anhydrous crystal formation in sodium acetate trihydrate containing phase change materials, and at least one sodium acetate trihydrate nucleation promoter, and, if a lower phase change temperature is required, at least .one melting point depressing agent.