Sodium Battery Anode SEI Chemistry for Dendrite Suppression

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Solution Overview

Problem

Sodium Ion Batteries (SIBs) face challenges due to surface reactivity of sodium with conventional electrolytes and instability of the solid electrolyte interphase (SEI) on anodes, leading to shorter battery lifespans and increased self-discharge, which hinder their widespread commercial adoption.

Innovation Solution

The use of carboranyl salts in electrolytes for rechargeable electrochemical cells improves the formation of stable solid-electrolyte interphases (SEIs) on anodes, preventing degradation and dendrite formation, and eliminating fluorine content to enhance cycling stability and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolytes are used in sodium ion batteries, then the battery can operate with standard components, but the solid electrolyte interphase becomes unstable leading to shorter battery lifespans and increased self-discharge

Engineering Contradiction:
Improvebattery lifespanVSAvoidsolid electrolyte interphase stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by using carboranyl salts instead of conventional electrolyte components. This parameter change transforms the properties of the solid electrolyte interphase, making it stable and preventing degradation, thereby resolving the contradiction between battery lifespan and SEI stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrolyte systems containing carboranyl salts combined with specific solvents. This composite approach creates a synergistic effect where the carboranyl salt forms a stable SEI layer while the solvent provides necessary ionic conductivity, simultaneously achieving long battery lifespan and stable SEI composition.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional electrolytes are used, then the system is simpler to implement, but surface reactivity of sodium with the electrolyte increases leading to performance degradation

Engineering Contradiction:
Improveelectrolyte system complexityVSAvoidsurface reactivity and dendrite formation
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The carboranyl salt acts as an intermediary substance between sodium and the conventional electrolyte components. It forms a protective solid electrolyte interphase layer that mediates the interaction, preventing direct harmful reactions between sodium and the electrolyte while maintaining ionic transport functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the naturally occurring surface reactivity of sodium, which is typically harmful, into a beneficial process. By controlling the reaction through carboranyl salts, the initial reactivity is directed to form a stable, protective SEI layer that prevents further harmful reactions and enables long-term battery operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution results in sodium metal batteries with exceptional long-term cycling stability, high coulombic efficiency, and reduced dendrite formation, addressing the performance issues of SIBs and enabling safer and more efficient energy storage.

Implementation Method 1

The SEI layer includes reduction products of an electrolyte solvent

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 2

The carboranyl anion is electrochemically stable and does not undergo decomposition at the anode interface

Methodology Applied
Scientific EffectElectrochemical stability:

Data Source

PatentUS20240128505A1Anode for electrical energy storage
Publication Date: 2024.04.18 UCHICAGO ARGONNE LLC
  • US20240128505A1 patent drawing
  • US20240128505A1 patent drawing
  • US20240128505A1 patent drawing

AI summary

An anode in an electrochemical cell includes an anode active material comprising sodium and a solid electrolyte interphase (SEI) layer disposed on the anode active material. The SEI layer includes reduction products of an electrolyte solvent and is free of degradation products derived from dissolved anions of an electrolyte salt. The electrolyte solvent and the electrolyte salt are present in an electrolyte of the electrochemical cell. The SEI layer does not include a fluorine content greater than 5 wt. %.