Sodium Battery Liquid Cathode Room Temperature Operation

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Solution Overview

Problem

Existing Na-based secondary batteries face challenges in operating at low temperatures while maintaining high output and charge/discharge speed, due to high operational temperatures and low economic efficiency, which limits their competitiveness compared to lithium and nickel-hydrogen batteries.

Innovation Solution

A Na-based secondary battery design featuring a sodium anode, a liquid-state cathode containing metal halides, and a sodium ion conductive solid electrolyte, allowing for electrochemical reactions to occur at room temperature to 200°C, with the cathode comprising a liquid-state component and a solid-state component, and using a solvent to dissolve metal halides, enhancing charge/discharge speed and capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If existing Na-based secondary batteries (sodium-sulfur or sodium-nickel chloride) are used to achieve high energy storage capacity, then the battery can store sufficient energy, but the operation temperature must be maintained at 250-300°C or higher, which increases manufacturing complexity and operating costs

Engineering Contradiction:
Improveenergy storage capacityVSAvoidoperation temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent changes the physical state parameter of the cathode from solid to liquid, and modifies the chemical composition by using metal halides dissolved in solvents instead of traditional sulfur or nickel chloride. This parameter change enables the battery to operate at room temperature while maintaining high energy storage capacity, as the liquid-state cathode provides excellent ionic conductivity and electrochemical activity without requiring high temperatures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining metal halides (such as nickel halide, copper halide, zinc halide) with specific solvents (ionic liquids, organic solvents, or water) to create a liquid-state cathode. This composite approach leverages the high capacity of metal halides and the conductivity benefits of the solvent system, achieving both high energy storage and low operating temperature requirements simultaneously.

Inventive Principle:
Principle #40Composite materials

2Temperature

If room-temperature Na-based battery is developed to reduce operation temperature, then the operating temperature can be reduced to room temperature, but the output and charge/discharge speed become significantly low

Engineering Contradiction:
Improveoperation temperatureVSAvoidcharge/discharge speed
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent changes the cathode from solid to liquid state, which fundamentally improves ionic conductivity and electrochemical reaction kinetics. The liquid-state cathode allows for rapid sodium ion transport and electron transfer, enabling high charge/discharge speeds at room temperature. This parameter change directly addresses the productivity issue by creating a system where ions can move freely and reactions can proceed rapidly without thermal activation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent adopts the liquid electrolyte concept from lithium-ion batteries and applies it to sodium-based systems. By copying the successful liquid electrolyte approach from lithium technology and adapting it with metal halide solutes, the patent achieves high-rate performance in sodium batteries at room temperature, overcoming the inherent sluggish kinetics of traditional solid-state Na-based systems.

Inventive Principle:
Principle #26Copying

3Quantity of substance

If lithium battery is used to achieve high energy density and output characteristics, then the battery can deliver excellent performance, but the economic efficiency deteriorates due to the scarcity of lithium source

Engineering Contradiction:
Improveenergy densityVSAvoideconomic efficiency
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent replaces expensive and scarce lithium with abundant and inexpensive sodium, which is the second most abundant element in the Earth's crust. By using sodium-based chemistry with metal halide cathodes, the patent creates a battery system that achieves lithium-competitive performance at a fraction of the material cost, dramatically improving economic efficiency and ease of manufacture while maintaining high energy density.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the base metal from lithium to sodium, fundamentally altering the chemical system while maintaining similar performance characteristics. The liquid-state cathode design with metal halides compensates for sodium's larger ionic radius and different electrochemical properties, achieving energy densities comparable to lithium batteries but with abundant, low-cost materials, thus resolving the economic efficiency contradiction.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If high temperature operation is maintained to ensure conductivity and reaction rate, then the battery can maintain adequate output, but the sealability and safety of the battery are compromised

Engineering Contradiction:
ImproveoutputVSAvoidsafety and sealability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the operating temperature parameter from high (250-300°C) to room temperature, which fundamentally improves safety and sealability. The low operating temperature eliminates thermal runaway risks, reduces material degradation, and allows for simpler sealing structures. Meanwhile, the liquid-state cathode with metal halides maintains high conductivity and reaction rates at room temperature, preserving adequate output without requiring high temperature operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery operates efficiently at low temperatures, increasing charge/discharge speed and capacity, reducing internal resistance, and maintaining economic advantages by using abundant resources, thus improving its competitiveness with other battery technologies.

Implementation Method 1

a cathode containing metal halide, which is a halide of at least one metal selected from a group consisting of alkali metals, transition metals, and Groups 12 to 14 metals, and a solvent dissolving the metal halide

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

a sodium ion conductive solid electrolyte separating the cathode and the anode from each other

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 3

The Na based secondary battery is charged by a charge reaction according to the following Reaction Formula 1 and discharged by a discharge reaction according to the following Reaction formula 2

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentEP3080859B1Na based secondary battery
Publication Date: 2020.04.08 FIELD UPGRADING USA INC
  • EP3080859B1 patent drawingFigure 1
  • EP3080859B1 patent drawingFigure 2(a)~2(b)

AI summary

Provided is a Na based secondary battery including: an anode containing sodium or a sodium alloy; a cathode containing a metal halide, which is a halide of at least one metal selected from a group consisting of alkali metals, transition metals, and Groups 12 to 14 metals, and a solvent dissolving the metal halide; and a sodium ion conductive solid electrolyte separating the cathode and the anode from each other.