Sodium-Ion Battery Electrolyte Balance to Prevent Sodium Plating

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Solution Overview

Problem

Sodium-ion batteries face issues of low energy density, insufficient cycle life, and poor rate capability, with NaFSI as an electrolyte additive potentially corroding the current collector and deteriorating battery performance.

Innovation Solution

A sodium-ion battery design with a specific ratio (0.66 ≤ A/B ≤ 2.34) of slope area capacity ratio A to platform area capacity ratio B, using NaFSI as an electrolyte salt or additive within a controlled mass percentage (1% ≤ C ≤ 15%) to improve conductivity and inhibit sodium plating, ensuring stable film formation and preventing collector corrosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If NaFSI is used as an electrolyte additive to improve conductivity and inhibit sodium plating, then the rate capability and cycling stability are improved, but it may corrode the current collector and deteriorate battery performance

Engineering Contradiction:
Improvecycling stabilityVSAvoidcurrent collector corrosion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the concentration of NaFSI additive in the electrolyte (0.5-5 wt%) and optimizing the anode material parameters (particle size 3-10 μm, specific surface area 0.5-2.0 m²/g, capacity ratio A/B between 0.66-2.34). These parameter optimizations enable NaFSI to improve cycling stability while preventing current collector corrosion through controlled SEI film formation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses the SEI film as an intermediary layer between the anode and electrolyte. By optimizing anode material parameters and controlling NaFSI concentration, a stable SEI film is formed that mediates the interaction between NaFSI and the current collector, allowing NaFSI to inhibit sodium plating and improve conductivity without causing corrosion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the anode material has high capacity to improve energy density, then the battery performance is improved, but sodium plating may occur leading to cycling degradation

Engineering Contradiction:
Improvesodium ion capacityVSAvoidcycling life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies parameter changes by optimizing the anode material's specific surface area (0.5-2.0 m²/g) and particle size (3-10 μm), which creates a balanced capacity distribution. This prevents localized high current density that causes sodium plating while maintaining high overall capacity. The capacity ratio A/B between 0.66-2.34 ensures uniform sodium ion insertion/extraction throughout cycles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The optimized anode material structure acts as an intermediary that facilitates uniform sodium ion distribution. The controlled surface area and particle size create numerous uniform sites for sodium ion insertion, preventing concentration gradients that lead to plating. This intermediary structure maintains high capacity while ensuring cycling stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the anode material particle size is reduced to increase specific surface area for better film forming, then the SEI film quality is improved, but the manufacturing complexity and cost increase

Engineering Contradiction:
ImproveSEI film qualityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by defining an optimal particle size range (3-10 μm) and specific surface area range (0.5-2.0 m²/g) that balances SEI film quality with manufacturability. This parameter optimization ensures good film forming without requiring ultra-fine particle processing, thereby controlling manufacturing complexity and cost while achieving reliable battery performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances the battery's rate capability and cycling stability by ensuring complete intercalation of sodium ions, reducing impedance, and maintaining electrolyte conductivity while preventing sodium plating and collector corrosion.

Implementation Method 1

the electrolyte comprises NaFSI (sodium bisfluorosulfonylimide) as an electrolyte salt or electrolyte additive... NaFSI can improve the conductivity, electrochemical and thermal stability of an electrolyte

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

the negative electrode comprises an anode active material, the anode active material is a carbon material... ensures complete intercalation of sodium ions

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 3

participate in the SEI film forming... improving the film forming quality of a solid electrolyte interface (SEI) film on an anode

Methodology Applied
Scientific EffectElectrochemical decomposition: Electrolysis

Data Source

PatentEP4629382A1Sodium-ion battery
Publication Date: 2025.10.08 SHENZHEN CAPCHEM TECH CO LTD
  • EP4629382A1 patent drawingFigure 1
  • EP4629382A1 patent drawing
  • EP4629382A1 patent drawing

AI summary

A sodium-ion battery is provided, comprising a positive electrode, a negative electrode and an electrolyte. The electrolyte comprises NaFSI, and the mass percentage C of the usage amount of NaFSI relative to the electrolyte satisfies 1% ≤ C ≤ 15%. The disclosure ensures that a negative electrode has enough capacity to accommodate, such that Na+ deintercalated from a positive electrode can be completely intercalated into the negative electrode, and the sodium plating of Na+ on the negative electrode is prevented, thereby effectively inhibiting the occurrence of a sodium plating phenomenon; moreover, NaFSI is used in an electrolyte and the content range thereof is controlled, such that while the conductivity of the electrolyte is improved, the film-forming stability of positive and negative sides of a battery is good, and a current collector is not corroded, thereby effectively improving the rate capability and the cycling stability of the battery