Sodium-Ion Cell Formation Electrolyte for Stable SEI Cycling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The formation of the solid electrolyte interphase (SEI) in sodium ion batteries is unstable, leading to irreversible capacity loss and poor cycling stability, hindering the performance of sodium ion batteries.

Innovation Solution

A method for forming a battery cell with a carbon anode, sodium cathode, and an electrolyte solution containing an alkali-metal bis(oxalato)borate salt, using specific charging and discharging protocols at controlled temperatures and C-rates, along with an organic solvent like pyrrolidone and phosphoric acid esters, to optimize SEI formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolyte systems are used in sodium ion batteries, then the batteries can operate, but the SEI formation is unstable leading to irreversible capacity loss and poor cycling stability

Engineering Contradiction:
Improvecycling stabilityVSAvoidirreversible capacity loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte system by using alkali-metal bis(oxalato)borate salts with pyrrolidone and phosphoric acid ester compounds, which fundamentally alters the SEI formation mechanism to achieve stable SEI and eliminate irreversible capacity loss

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite electrolyte system combining alkali-metal bis(oxalato)borate salt with specific organic solvents (pyrrolidone and phosphoric acid ester compounds), creating a synergistic effect that produces a stable SEI layer and improves cycling stability

Inventive Principle:
Principle #40Composite materials

2Reliability

If the SEI layer is formed to protect the anode, then cycling stability improves, but irreversible capacity loss occurs during SEI formation

Engineering Contradiction:
Improvecycling stabilityVSAvoidcapacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent performs a preliminary formation cycle at elevated temperature (40-80°C) to pre-form a stable SEI layer before normal operation, which prevents subsequent electrolyte decomposition and eliminates continuous capacity loss during cycling

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the temperature parameter during formation cycle (elevated to 40-80°C) and uses specific electrolyte composition to control SEI formation kinetics, achieving a stable SEI that prevents ongoing capacity degradation

Inventive Principle:
Principle #35Parameter changes

3Reliability

If lithium ion-based batteries are used, then market dominance and performance are achieved, but resource scarcity and environmental friendliness deteriorate

Engineering Contradiction:
ImproveperformanceVSAvoidenvironmental impact
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces scarce lithium resources with abundant sodium resources, using a cost-effective electrolyte system based on alkali-metal bis(oxalato)borate salts that is both economically viable and environmentally friendly

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the fundamental chemical parameter from lithium-based to sodium-based battery chemistry, using alkali-metal bis(oxalato)borate electrolytes that enable high-performance sodium ion batteries with reduced environmental impact

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method results in a stable SEI that enhances discharge capacity and coulombic efficiency, providing a low-cost, fluorine-free electrolyte system with improved cycling performance.

Implementation Method 1

sodium ions are transferred from a cathode to an anode through an electrolyte during charging and then from the anode to the cathode during discharging

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

The SEI layer should ideally act as a passivation layer, preventing more electrolyte decomposition

Methodology Applied
Scientific EffectElectrochemical decomposition: Electrolysis

Data Source

PatentUS20250357463A1Method of forming a battery cell
Publication Date: 2025.11.20 ALTRIS AB
  • US20250357463A1 patent drawing
  • US20250357463A1 patent drawing
  • US20250357463A1 patent drawing

AI summary

Described is a method of forming a battery cell, the method includes;in a battery cell, the battery cell comprising a carbon containing anode, a sodium containing cathode and an electrolyte solution comprising an alkali-metal bis(oxalato)borate salt, wherein the alkali metal ion is selected from sodium (Na+) and potassium (K+) and an organic solvent comprising a pyrrolidone and/or a phosphoric acid ester compound,performing a first formation cycle by fully charging and discharging the battery cell, and;wherein the formation cycle is carried out at a temperature within the range of from >25° C. and 100° C.