Sodium Ion Conductor Composition for Solid-State Battery

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Solution Overview

Problem

The sodium ion conductivity of conventional sodium ion conductors using NaCB9H10 and NaCB11H12 is limited, necessitating an improvement to enhance their performance.

Innovation Solution

A molecular crystal sodium ion conductor is formed by mixing NaCB9H10, NaCB11H12, and a sodium halide, with a mol fraction of the sodium halide ranging from 0 to 70, preferably 0.1 to 60, to suppress the shortage of Na carriers and improve conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If NaCB9H10 and NaCB11H12 are mixed in a 50:50 molar ratio to form a sodium ion conductor, then a stable superionic-conducting structure is achieved, but the sodium ion conductivity is limited and requires further improvement

Engineering Contradiction:
Improvestructural stabilityVSAvoidsodium ion conductivity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the compositional parameters by introducing sodium halides (NaF, NaCl, NaBr, or NaI) into the NaCB9H10-NaCB11H12 system. By varying the mol fraction of sodium halide from 0 to 70 and adjusting the ratio of NaCB9H10 to NaCB11H12, the patent achieves enhanced sodium ion conductivity while maintaining structural stability through parameter optimization

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining NaCB9H10, NaCB11H12, and sodium halides into a molecular crystal. This composite approach leverages the complementary properties of each component: the stable framework of carboborate salts and the ionic conductivity enhancement from sodium halides, achieving both structural reliability and improved ion transport

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the sodium halide mol fraction is increased to improve sodium ion conductivity, then more Na carriers are available, but the molecular crystal structure may become unstable beyond a certain composition range

Engineering Contradiction:
ImproveNa carrier concentrationVSAvoidmolecular crystal stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent systematically varies the mol fraction of sodium halide as a key parameter, establishing the optimal range of 0 < x ≤ 70. This parameter optimization balances the competing requirements of having sufficient Na carriers for high conductivity while maintaining the molecular crystal structure's stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent optimizes the local composition within the molecular crystal by specifying the ratio of NaCB9H10 to NaCB11H12 (50:50 to 90:10). This local compositional control ensures that the carboborate framework maintains its stabilizing role while accommodating the sodium halide content needed for high ion conductivity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified sodium ion conductor exhibits enhanced sodium ion conductivity, making it suitable for use in solid-state sodium-ion batteries with improved performance.

Implementation Method 1

a sodium ion conductor whose sodium ion conductivity is improved more than the conventional can be produced via formation of a molecular crystal by mixing a sodium halide with NaCB9H10 and NaCB11H12. This is believed to be because containing a sodium halide within a given range suppresses a shortage of Na carriers in the sodium ion conductor.

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS11355786B2Sodium ion conductor and solid-state sodium-ion battery
Publication Date: 2022.06.07 TOYOTA JIDOSHA KK
  • US11355786B2 patent drawing
  • US11355786B2 patent drawing

AI summary

Provided is a sodium ion conductor whose sodium ion conductivity is improved more than the conventional. The sodium ion conductor is a molecular crystal constituted of NaCB9H10, NaCB11H12, and a sodium halide, the sodium halide having a mol fraction of more than 0 and at most 70 on the basis of the total mol ratio of NaCB9H10, NaCB11H12, and the sodium halide.