Sodium-Sulfur Battery Electrolyte for Stable Sodium Anodes

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Solution Overview

Problem

Sodium-sulfur batteries face instability due to localized electrochemical reactions and parasitic reactions at the sodium electrode, leading to poor performance and shorter lifespan compared to lithium-ion batteries, necessitating a solution to stabilize sodium-based electrochemical cells without compromising energy storage capabilities.

Innovation Solution

An electrolyte comprising a sodium salt and an additive metallic/metalloid cation with a standard reduction potential at least 2.5V more positive than sodium, dispersed in an alkyl carbonate solvent, which forms a sodium alloy at the anode, stabilizing the solid-electrolyte interphase and improving battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolytes are used in sodium-sulfur batteries, then the battery can operate, but the sodium electrode becomes unstable due to localized electrochemical reactions and parasitic reactions, leading to poor performance and short lifespan

Engineering Contradiction:
Improvestability of sodium electrodeVSAvoidlifespan of battery
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent introduces an intermediary substance (additive with metallic or metalloid cation) into the electrolyte that mediates the interaction between the sodium electrode and the electrolyte. This additive forms a stable interphase layer that prevents direct harmful interactions while allowing necessary electrochemical reactions, thereby stabilizing the sodium electrode and extending battery lifespan.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical composition parameters of the electrolyte by adding specific metallic/metalloid cations at controlled concentrations (15-250 mM). This parameter change alters the electrochemical behavior at the sodium electrode interface, suppressing parasitic reactions and stabilizing the electrode structure throughout the battery's operational life.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If additives with metallic/metalloid cations are added to the electrolyte, then the solid-electrolyte interphase is stabilized and battery lifespan is extended, but the electrolyte composition becomes more complex

Engineering Contradiction:
Improvecycling lifespanVSAvoidelectrolyte composition
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies local quality by introducing additives that specifically act at the sodium electrode interface rather than uniformly throughout the entire battery system. The additive concentration is optimized locally at the electrode surface (15-250 mM in electrolyte) to form the protective interphase layer, while the bulk electrolyte composition remains relatively simple and manageable.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte achieves a sustained high Coulombic efficiency of about 98% and extended cycling lifespan of 800-1000 cycles, maintaining stability at high current densities and charge/discharge rates, thereby enhancing the performance and longevity of sodium-sulfur batteries.

Implementation Method 1

an additive comprising at least one additional metallic/metalloid cation having a standard reduction potential which is at least 2.5V more positive than that of sodium cation

Methodology Applied
Scientific EffectElectrochemical reduction: Redox Reactions

Implementation Method 2

the presence of additives comprising a metallic/metalloid cation having a standard reduction potential which is at least 2.5V more positive than that of sodium cation may aid and/or participate in the formation of an alloy with a sodium anode

Methodology Applied
Scientific EffectAlloy formation:

Data Source

PatentUS11876188B2Electrolyte for use in sodium-sulfur batteries
Publication Date: 2024.01.16 AGENCY FOR SCI TECH & RES
  • US11876188B2 patent drawing
  • US11876188B2 patent drawing
  • US11876188B2 patent drawing

AI summary

The present disclosure relates to an electrolyte comprising: a) a sodium salt; b) an additive comprising at least one additional metallic/metalloid cation having a standard reduction potential which is at least 2.5V more positive than that of sodium cation; wherein said sodium salt and said additive are dispersed in a solvent comprising at least one alkyl carbonate, and wherein the concentration of said metallic/metalloid cation in the electrolyte is 15 mM to 250 mM. The present disclosure also relates to a sodium-sulfur cell comprising a sodium anode, a microporous sulfur cathode, and the electrolyte as described herein. The present disclosure further provides a method of improving cycling life of a sodium-sulfur cell, wherein the sodium-sulfur cell comprising a sodium anode, a sulfur cathode, and an electrolyte containing a sodium salt dispersed in an alkyl carbonate solvent.