Sofa Backrest Sliding Connection Structure for Tool-Free Assembly

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Solution Overview

Problem

Current sofa backrest and main body connection methods using bolts or screws are not conducive to assembly and disassembly, making it difficult to transport, replace, and repair the sofa, resulting in material waste.

Innovation Solution

A sofa backrest connection structure featuring a first member with guide rails and a limiting part with a clamping protrusion, and a second member with an insertion part and clamping hole, allowing for sliding insertion and clamping, enabling easy assembly and disassembly by external force on the clamping protrusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If fasteners such as bolts or screws are used to fixedly connect the sofa backrest and sofa main body, then the connection strength is improved, but the ease of assembly and disassembly deteriorates

Engineering Contradiction:
Improveconnection strengthVSAvoidease of assembly and disassembly
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The connection structure is divided into separate components: a first member (backrest side) with guide rails and clamping protrusion, and a second member (main body side) with insertion part and clamping hole. This segmentation allows the backrest to be easily detached from the main body while maintaining connection strength when assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide rails act as an intermediary mechanism between the clamping protrusion and clamping hole. The insertion part slides along the guide rails to guide the clamping protrusion into the clamping hole, providing a smooth transition and ensuring proper alignment during assembly and disassembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If fixed connection methods are used, then the stability of the sofa assembly is improved, but the adaptability for transportation and repair deteriorates

Engineering Contradiction:
Improvestability of sofa assemblyVSAvoidadaptability for transportation and repair
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The connection structure transitions from a static fixed connection to a dynamic reversible connection. The sliding mechanism allows the backrest to be easily moved between connected and disconnected states, providing adaptability for transportation and repair while maintaining stability during use.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The design enables easy disconnection and reconnection of the backrest, allowing for recovery and reuse of components. This facilitates repair and replacement operations without wasting materials, as the connection structure can be repeatedly assembled and disassembled.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If bolts or screws are used for connection, then the reliability of the connection is improved, but the productivity of assembly and disassembly deteriorates

Engineering Contradiction:
Improvereliability of connectionVSAvoidproductivity of assembly and disassembly
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The complex fastening operation of tightening bolts or screws is extracted and replaced by a simple sliding and clamping action. The insertion part slides along the guide rails and triggers the clamping protrusion to engage with the clamping hole, significantly reducing the time and effort required for assembly and disassembly while maintaining connection reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connection structure is designed to be self-aligning through the guide rails. As the insertion part slides in, it automatically guides the clamping protrusion into the clamping hole without requiring precise manual alignment, making the assembly process faster and more reliable.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11950700B2Sofa backrest connection structure and sofa assembly
Publication Date: 2024.04.09 REMACRO TECHNOLOGY CO LTD
  • US11950700B2 patent drawing
  • US11950700B2 patent drawing
  • US11950700B2 patent drawing

AI summary

The disclosure discloses a sofa backrest connection structure, including a first member and a second member, the first member includes a first base plate, two guide rails symmetrically arranged on the first base plate, and a limiting part arranged on the first base plate, and the limiting part is provided with a clamping protrusion; the second member includes a second base plate and a first horizontal plate connected to the second base plate, the second base plate includes an insertion part, and the insertion part is provided with a clamping hole matched with the clamping protrusion; after the insertion part is slidably inserted into and fitted with the two guide rails, the clamping protrusion is clamped in the clamping hole; and the first horizontal plate is used for being connected with a sofa seat frame, and the first base plate is used for being connected with a sofa backrest.