Solid Oxide Fuel Cell Flame Tip Protection Member

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Solution Overview

Problem

High temperatures and oxidative environments in the flame tip region of solid oxide fuel cell systems cause irreversible degradation of materials, particularly affecting anode components and current conduction members due to excessive heat and oxygen exposure.

Innovation Solution

A flame tip protection member is introduced to inhibit heat and oxygen transfer by modifying exhaust flow speed and direction, creating a physical barrier to prevent oxygen transport and thermal insulation, thereby controlling the flame tip region's location and reducing its intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the exhaust gas exits the anode chamber freely, then the combustion reaction occurs efficiently, but the high temperature flame tip region causes material degradation and oxidation

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidmaterial degradation
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

A flame protection member is introduced as an intermediary component between the anode chamber exhaust outlet and the external environment. This member selectively blocks oxygen transport to the flame tip region while permitting heat transfer, thereby protecting anode and current collection materials from oxidative degradation at high temperatures while maintaining combustion efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a flame protection member is added to block oxygen transport, then material oxidation is prevented, but the device complexity increases

Engineering Contradiction:
Improvematerial integrityVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The flame protection member is designed to perform multiple functions simultaneously: it blocks oxygen transport to prevent oxidation, permits heat transfer to maintain combustion efficiency, and provides structural support for current collection. This multi-functionality reduces the need for additional separate components, thereby minimizing the increase in device complexity while achieving reliable material protection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively protects fuel cell components from high-temperature oxidative degradation, maintaining the integrity and performance of anode materials and current conduction members, while also providing structural support and current takeoff functionality.

Implementation Method 1

The flame protection member is configured to inhibit heat transfer between the fuel cell tube and the flame tip region

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

The flame protection member is configured to inhibit mass transfer between the fuel cell tube and the flame tip region by modifying an exhaust flow speed

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

the fuel cell tube is configured to deliver combustible gas to the flame tip region generating a flame kernel

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS8936888B2Fuel cell system with flame protection member
Publication Date: 2015.01.20 REDWIRE DEFENSE TECH ENERGY SYSTEMS LLC
  • US8936888B2 patent drawing
  • US8936888B2 patent drawing
  • US8936888B2 patent drawing

AI summary

A solid oxide fuel cell system includes a first fuel cell tube, a flame tip protection member and a current conduction member. The first fuel cell tube has a flame end. The flame end has exit opening. The fuel cell tube is configured to deliver combustible gas to the flame tip region generating a flame kernel. The flame protection member is configured to inhibit at least one of mass transfer and heat transfer between the fuel cell tube and the flame tip region. The current conduction member is disposed through the exit opening of the flame end of the first fuel cell tube.