Soft AC Power Converter Detecting Operating Edge

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Solution Overview

Problem

Soft AC power sources, such as diesel generators and wind-powered generators, have limited current sourcing capabilities, leading to instability and reduced power delivery when loads exceed their capacity, resulting in extended run times and fuel waste.

Innovation Solution

A power converter system with a detection circuit that determines the type of power source and monitors parameters to identify the operating edge of soft AC sources, allowing for optimized power delivery by assigning an operating point that maximizes the use of available capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the load on a soft AC power source is increased to maximize power delivery, then the power delivery increases, but the source becomes unstable or shuts down

Engineering Contradiction:
Improvepower deliveryVSAvoidsource stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system continuously monitors parameters such as voltage, current, and frequency from the soft AC power source and uses this feedback to dynamically adjust the operating point. The controller modifies the load demand in real-time based on the source's response, ensuring operation within stable regions while maximizing power extraction. This closed-loop control prevents the source from becoming unstable or shutting down.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the operating point of the soft AC power source based on real-time conditions rather than using a fixed operating point. The controller modulates the load impedance and power demand adaptively, allowing the system to exploit transient operating regions where the source can deliver higher power without becoming unstable. This dynamic approach enables operation near the stability boundary without crossing into unstable regions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the load on a soft AC power source is limited to maintain stability, then the source operates reliably, but the power delivery is reduced and run times are extended

Engineering Contradiction:
Improvesource stabilityVSAvoidpower delivery efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system changes operating parameters such as voltage, current, frequency, and impedance dynamically to maximize power delivery from the soft AC power source. By adjusting these parameters in real-time based on monitored source characteristics, the system can operate in high-power regions that would be inaccessible with fixed parameter operation, thereby improving productivity without sacrificing reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system performs preliminary characterization of the soft AC power source by monitoring its response to small perturbations and determining its operating edge or knee point. This preliminary action identifies the maximum safe operating region, allowing the system to subsequently operate at or near this boundary to maximize power delivery while maintaining stability, thus improving productivity.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the operating point is set conservatively to prevent source shutdown, then the source operates reliably, but excess source capacity is wasted

Engineering Contradiction:
Improvesource operation reliabilityVSAvoidexcess source capacity waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system uses real-time feedback from the soft AC power source to dynamically adjust the operating point, allowing operation near the maximum safe limit rather than at a conservative fixed point. This feedback mechanism enables the system to safely exploit previously wasted excess source capacity while maintaining reliability through continuous monitoring and adaptive control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system implements a universal control strategy that can adapt to different types of soft AC power sources (gensets, wind turbines, inverters) by characterizing their individual operating edges and adjusting accordingly. This multi-functional approach allows the system to maximize power extraction from any soft AC source type without requiring source-specific conservative limits, thereby reducing energy waste across diverse applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10333299B2Power converter and methods for increasing power delivery of soft alternating current power source
Publication Date: 2019.06.25 ACLEAP POWER INC
  • US10333299B2 patent drawing
  • US10333299B2 patent drawing
  • US10333299B2 patent drawing

AI summary

A power converter is provided that includes a detection circuit configured to determine a power source type based on at least one characteristic of power received from a power source. The detection circuit is also configured to determine an operating edge of the soft AC source by monitoring at least one parameter as the soft AC power source approaches a power limit, and assign an operating point to the soft AC power source based on the operating edge to increase power delivery of the soft AC power source.