Soft Body Massager Integrating Motor and Controller

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Solution Overview

Problem

Existing massaging devices have a large foreign body sensation due to the need for an extra shell or bracket to support and protect the motor and controller, which detracts from the user experience.

Innovation Solution

A massaging device with a soft outer body containing a cavity housing a vibration motor, control device, and power supply unit, sealed with a soft filler, eliminating the need for additional support structures and enhancing user comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If an extra shell or bracket is used to support and protect the motor and controller, then the structural strength and protection are improved, but the foreign body sensation increases and user experience deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidforeign body sensation
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent merges the protective function with the outer body itself, making the outer body both structural and protective. The motor and controller are directly integrated into the outer body cavity, eliminating the need for separate support shells or brackets. This integration maintains structural integrity while removing the foreign body sensation caused by additional rigid components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs a flexible outer body made of soft material that serves as both the structural housing and the protective element. This flexible shell replaces traditional rigid shells or brackets, providing necessary protection while maintaining comfort and reducing foreign body sensation during use.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If additional support structures are added, then the reliability of motor and controller protection is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective function is merged into the outer body structure itself. The outer body cavity directly houses the motor and controller without requiring separate support structures, brackets, or additional protective components. This integration reduces the number of parts and simplifies the overall device structure while maintaining reliable protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The outer body serves multiple functions simultaneously: it provides structural support, acts as the protective housing, defines the device shape, and integrates the motor and controller mounting. This multi-functionality eliminates the need for dedicated support structures, reducing complexity while ensuring reliable protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces the foreign body sensation, thereby improving the user experience by integrating the motor and control components directly within a soft outer body filled with silica gel, providing a more comfortable and seamless interaction.

Implementation Method 1

each of the soft outer body and the soft filler is made of silica gel

Methodology Applied
Scientific EffectSilica gel sealing: Gel

Implementation Method 2

a vibration motor, arranged in the cavity

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS20240024193A1Massaging device and method of fabricating the same
Publication Date: 2024.01.25 SHENZHEN QILEYUAN HEALTH PROD CO LTD
  • US20240024193A1 patent drawing
  • US20240024193A1 patent drawing
  • US20240024193A1 patent drawing

AI summary

A massaging device and a method of fabricating the same are provided. The massaging device comprises a soft outer body, a vibration motor, a control device, a power supply unit, and a soft filler. The method comprises: preparing mold and materials; assembling mold core into the outer mold; injecting a raw material of a soft outer body into the outer mold; after the raw material of the soft outer body is molded, taking out the mold core; assembling the vibration motor, control device and power supply unit to the lower side of the positioning fixture, and placing the positioning fixture on the top of the outer mold, so that the vibration motor, control device and power supply unit are placed in the cavity; injecting the soft filler raw material into the cavity; taking out the positioning fixture; and placing the pressing mold on the top of the outer mold.