Soft Duct Airflow Control for Non-Uniform Data Center Cooling

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Solution Overview

Problem

Existing data center cooling systems face inefficiencies due to non-uniform waste heat generation across rack systems, leading to suboptimal air cooling distribution and increased operational costs, especially when rapid changes in computing capacity are needed.

Innovation Solution

A system utilizing a soft duct with a variable cross-section control device, equipped with a motor and constricting member, allows for dynamic adjustment of air flow by altering the cross-sectional area of the duct passages to efficiently distribute cooling air to rack computing systems, accommodating varying heat loads and capacity expansions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If uniform heat removal methods are applied to non-uniform waste heat generation sources, then installation and operation are simplified, but cooling efficiency decreases

Engineering Contradiction:
Improvecooling system operationVSAvoidcooling efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent applies local quality by varying the cross-sectional area of different duct passages to match the non-uniform waste heat generation patterns of different rack systems. Each duct passage is tailored with specific dimensions to deliver appropriate cooling capacity to racks with different heat loads, thereby optimizing cooling efficiency while maintaining manageable system operation through a standardized adjustable duct design.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs dynamics by making the duct passages adjustable rather than fixed. The cross-sectional areas can be modified to adapt to changing computing capacities and heat generation patterns, allowing the cooling system to dynamically respond to varying thermal loads without requiring complete system redesign or complex control mechanisms.

Inventive Principle:
Principle #15Dynamics

2Productivity

If additional servers are added to increase computing capacity, then processing power increases, but cooling infrastructure requirements and operational complexity increase

Engineering Contradiction:
Improvecomputing capacityVSAvoidcooling infrastructure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The adjustable duct passages enable the cooling infrastructure to dynamically adapt to increased computing capacity by modifying cross-sectional areas to match new heat loads, avoiding the need for complete infrastructure redesign when adding servers.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes physical parameters of the cooling system by adjusting duct cross-sectional areas to match varying heat generation from additional servers, allowing capacity expansion without proportional increases in infrastructure complexity.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If existing cooling infrastructure is used for expanded computing capacity, then infrastructure investment is protected, but cooling effectiveness decreases

Engineering Contradiction:
Improveinfrastructure investment efficiencyVSAvoidcooling effectiveness
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The adjustable duct passages allow the existing cooling infrastructure to be dynamically reconfigured to match new heat loads from expanded computing capacity, maintaining cooling effectiveness without requiring new infrastructure investment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By changing the cross-sectional area parameters of the duct passages, the system adapts existing cooling infrastructure to new thermal conditions, preserving both investment efficiency and cooling reliability simultaneously.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances cooling efficiency by optimizing air flow distribution based on real-time heat generation patterns, reducing operational costs and enabling rapid adjustments to meet changing computing demands without the need for extensive infrastructure changes.

Implementation Method 1

The air flow control device includes a motor and constricting member coupled to the motor. The motor can be operated to move the constricting member to reduce a cross sectional area of a portion of the passage of the soft duct.

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentEP2965018B1Managing airflow supplied through soft ducts
Publication Date: 2021.11.10 AMAZON TECH INC
  • EP2965018B1 patent drawingFigure 1~1A
  • EP2965018B1 patent drawingFigure 2~2A
  • EP2965018B1 patent drawingFigure 3~4B

AI summary

A system for conveying air from one location to another includes a soft duct having a passage and an air flow control device. The air flow control device can be operated to vary a cross sectional area of a portion of the passage of the soft duct.