Soft-Edge Aperture for Laser Beam Peak Suppression

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Solution Overview

Problem

Laser devices face issues with unintended peak energy intensity profiles due to the use of conventional apertures, which can damage optical components and pose risks to human safety.

Innovation Solution

A laser device with an aperture that includes a light transmissive portion, a light shielding portion, and a soft edge portion, where the light transmittance gradually decreases from the transmissive to the shielding portion, preventing excessive energy peaks by diffraction control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a conventional aperture with sharp edges is used to limit laser beam width, then the aperture can effectively block the periphery of the laser beam, but an unintended peak in energy intensity profile occurs due to diffraction at the sharp edges

Engineering Contradiction:
Improvelaser beam width controlVSAvoidenergy intensity peak
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The aperture is designed with non-uniform edge characteristics: the first edge has a first curvature radius while the second edge has a second curvature radius that is different from the first. This local variation in edge quality allows different parts of the aperture to control diffraction differently, preventing the formation of unwanted energy peaks while maintaining effective beam width control.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the geometric parameters of the aperture edges by introducing different curvature radii. By modifying the curvature radius parameter at different edges, the diffraction pattern is controlled to eliminate energy intensity peaks. The curvature radius serves as a key parameter that, when optimized, prevents harmful diffraction effects.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the aperture limits the laser beam width to keep only the high-intensity central part, then the lower-intensity outer periphery is eliminated, but optical components may be damaged due to the concentrated high energy

Engineering Contradiction:
Improvelaser beam widthVSAvoidoptical component damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The aperture introduces local quality variations through different curvature radii at different edges. This creates a controlled diffraction pattern that distributes energy more evenly, preventing excessive energy concentration that could damage optical components while still maintaining the beam width limitation function.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention converts the potentially harmful diffraction effect into a beneficial one by carefully designing the edge curvatures. Instead of trying to eliminate diffraction entirely, the design uses diffraction with controlled edge geometries to achieve a flatter energy profile, turning what is normally a source of energy peaks into a mechanism for energy distribution.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If a standard circular aperture is used, then the manufacturing is simple, but the energy intensity profile shows excessive peaks that cannot be controlled

Engineering Contradiction:
Improveaperture fabricationVSAvoidenergy profile control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The aperture maintains the simple circular overall shape for ease of manufacture, but introduces local quality variations through different curvature radii at specific edges. This allows standard manufacturing processes to be used while achieving precise control over the energy intensity profile through the localized geometric modifications.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces peak energy profiles, protecting optical components and preventing unintended harm by ensuring a gradual transition in light transmittance, thereby maintaining a stable energy output.

Implementation Method 1

a soft edge portion formed between the light transmissive portion and the light shielding portion, so that a light transmittance of the light transmissive portion gradually decreases to a light transmittance of the light shielding portion

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS20240210713A1Laser device
Publication Date: 2024.06.27 LUTRONIC
  • US20240210713A1 patent drawing
  • US20240210713A1 patent drawing
  • US20240210713A1 patent drawing

AI summary

Disclosed is a laser device including: a laser generator configured to generate a laser beam; a first amplifier configured to amplify energy of the laser beam; and a first laser beam width adjuster comprising an aperture disposed between the laser generator and the first amplifier to limit a width of the laser beam. The aperture includes: a light transmissive portion formed to be smaller than the width of the laser beam so as to allow a central part of the laser beam to pass through; a light shielding portion formed to encompass the light transmissive portion to block a periphery of the laser beam; and a soft edge portion formed between the light transmissive portion and the light shielding portion, so that a light transmittance of the light transmissive portion gradually decreases to a light transmittance of the light shielding portion.