Soft-Edge Aperture for Laser Beam Peak Suppression
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Solution Overview
Problem
Laser devices face issues with unintended peak energy intensity profiles due to the use of conventional apertures, which can damage optical components and pose risks to human safety.
Innovation Solution
A laser device with an aperture that includes a light transmissive portion, a light shielding portion, and a soft edge portion, where the light transmittance gradually decreases from the transmissive to the shielding portion, preventing excessive energy peaks by diffraction control.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If a conventional aperture with sharp edges is used to limit laser beam width, then the aperture can effectively block the periphery of the laser beam, but an unintended peak in energy intensity profile occurs due to diffraction at the sharp edges
Solution Approach 1:
The aperture is designed with non-uniform edge characteristics: the first edge has a first curvature radius while the second edge has a second curvature radius that is different from the first. This local variation in edge quality allows different parts of the aperture to control diffraction differently, preventing the formation of unwanted energy peaks while maintaining effective beam width control.
Solution Approach 2:
The invention changes the geometric parameters of the aperture edges by introducing different curvature radii. By modifying the curvature radius parameter at different edges, the diffraction pattern is controlled to eliminate energy intensity peaks. The curvature radius serves as a key parameter that, when optimized, prevents harmful diffraction effects.
2Quantity of substance
If the aperture limits the laser beam width to keep only the high-intensity central part, then the lower-intensity outer periphery is eliminated, but optical components may be damaged due to the concentrated high energy
Solution Approach 1:
The aperture introduces local quality variations through different curvature radii at different edges. This creates a controlled diffraction pattern that distributes energy more evenly, preventing excessive energy concentration that could damage optical components while still maintaining the beam width limitation function.
Solution Approach 2:
The invention converts the potentially harmful diffraction effect into a beneficial one by carefully designing the edge curvatures. Instead of trying to eliminate diffraction entirely, the design uses diffraction with controlled edge geometries to achieve a flatter energy profile, turning what is normally a source of energy peaks into a mechanism for energy distribution.
3Ease of manufacture
If a standard circular aperture is used, then the manufacturing is simple, but the energy intensity profile shows excessive peaks that cannot be controlled
Solution Approach 1:
The aperture maintains the simple circular overall shape for ease of manufacture, but introduces local quality variations through different curvature radii at specific edges. This allows standard manufacturing processes to be used while achieving precise control over the energy intensity profile through the localized geometric modifications.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively reduces peak energy profiles, protecting optical components and preventing unintended harm by ensuring a gradual transition in light transmittance, thereby maintaining a stable energy output.
Implementation Method 1
a soft edge portion formed between the light transmissive portion and the light shielding portion, so that a light transmittance of the light transmissive portion gradually decreases to a light transmittance of the light shielding portion
Data Source
AI summary
Disclosed is a laser device including: a laser generator configured to generate a laser beam; a first amplifier configured to amplify energy of the laser beam; and a first laser beam width adjuster comprising an aperture disposed between the laser generator and the first amplifier to limit a width of the laser beam. The aperture includes: a light transmissive portion formed to be smaller than the width of the laser beam so as to allow a central part of the laser beam to pass through; a light shielding portion formed to encompass the light transmissive portion to block a periphery of the laser beam; and a soft edge portion formed between the light transmissive portion and the light shielding portion, so that a light transmittance of the light transmissive portion gradually decreases to a light transmittance of the light shielding portion.


