Soft Embolic Implant With Nested Coils for Aneurysm Occlusion

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Solution Overview

Problem

Existing embolic implants for occluding aneurysms and blood vessels lack optimal configurations for efficient blood flow occlusion and aneurysm reinforcement, leading to potential rupture risks and incomplete filling of the aneurysm cavity.

Innovation Solution

The development of an embolic implant with a complex secondary configuration, featuring a combination of primary and inner coils, shape wires, and a fiber system that allows the implant to conform to the aneurysm cavity, thereby optimizing blood flow occlusion and reinforcement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple coil configuration is used, then the device complexity is reduced, but the ability to conformally fill the aneurysm cavity and optimize blood flow occlusion deteriorates

Engineering Contradiction:
Improvecoil configurationVSAvoidaneurysm occlusion effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The embolic implant is divided into multiple functional segments: an outer coil structure and an inner coil structure, each serving distinct purposes. The outer coil provides the primary framework for aneurysm filling, while the inner coil enhances conformity to the aneurysm cavity geometry, collectively improving occlusion effectiveness without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner coil is nested within the outer coil structure, creating a hierarchical configuration where the inner coil occupies the central lumen space while the outer coil provides peripheral support. This nested arrangement maximizes space utilization within the aneurysm cavity and improves conformal filling capability

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If the implant structure is simplified, then ease of manufacture is improved, but the ability to reinforce the aneurysm wall against rupture deteriorates

Engineering Contradiction:
Improveimplant fabricationVSAvoidaneurysm wall reinforcement
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The embolic implant employs a composite structure combining outer coil and inner coil elements made from different material properties. The outer coil may use softer materials for compliance, while the inner coil uses stiffer materials for structural support, creating a composite system that reinforces the aneurysm wall effectively while remaining manufacturable

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different segments of the implant exhibit locally optimized properties: the inner coil provides concentrated structural support at critical reinforcement zones, while the outer coil provides distributed compliance and sealing. This local quality differentiation enhances overall reinforcement capability without requiring uniform complexity throughout the entire device

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If a complex secondary configuration with multiple coils is used, then the completeness of aneurysm cavity filling is improved, but the device complexity increases

Engineering Contradiction:
Improveaneurysm cavity filling completenessVSAvoidcoil structure configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The implant is designed with dynamic deployment characteristics where the inner coil and outer coil expand at different rates and sequences during delivery. The inner coil deploys first to establish central support, followed by the outer coil that conforms to the aneurysm cavity shape, achieving complete filling through controlled dynamic expansion rather than static complex configuration

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The embolic implant effectively blocks blood flow into the aneurysm, reinforces the aneurysm wall against rupture, and ensures complete filling of the aneurysm cavity, enhancing the safety and efficacy of the treatment.

Implementation Method 1

a shape memory alloy wire, which imparts a complex secondary configuration to the embolic implant. The complex secondary configuration is conferred upon the embolic implant by the shape memory alloy wire

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Data Source

PatentEP4074268B1Soft embolic implant
Publication Date: 2025.06.18 PENUMBRA INC
  • EP4074268B1 patent drawingFigure 1A~1B
  • EP4074268B1 patent drawingFigure 2
  • EP4074268B1 patent drawingFigure 3

AI summary

Soft embolic implants exhibiting secondary shapes are disclosed. Some of the embolic implants exhibit progressively increasing softness from the distal end to the proximal end of the coil. The embolic implants have a primary coil, an optional second coil, a shape wire, and a stretch resistant fiber disposed in the lumen of the primary coil. An optional distal support wire is also disclosed. The embolic implants include a proximal constraint assembly configured to be releaseably retained by a delivery device. Disposed near each end of some of the implants are elliptical hole washers through which the shape wire and the stretch resistant fiber are threaded. The embolic implants have a primary, linear configuration for delivery through an implant tool, and a secondary configuration after deployment from the implant tool. The secondary shape can be J-shaped, helical, spherical, complex, or a combination of shapes.