2-Axis Soft Hinge Mechanism for Safe Foldable Display Bending

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Solution Overview

Problem

Modern foldable display devices face challenges in achieving a balance between portability and functionality due to complex hinge mechanisms that can lead to stress and damage, particularly in guiding and supporting the folding and unfolding of flexible displays.

Innovation Solution

A 2-axis soft hinge mechanism with a hinge base and cover, featuring rotation pivots and inclined flanges, that allows for natural folding and unfolding while maintaining the display within allowable bending limits, preventing excessive compression or tension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If complex hinge mechanisms are used to guide and support folding and unfolding, then the foldable device can achieve folding functionality, but the mechanism becomes susceptible to failure and introduces stress that may damage display components

Engineering Contradiction:
Improvefolding functionalityVSAvoidmechanism reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs a flexible display component that can bend and fold without rigid mechanical hinges. The flexible display itself acts as the folding mechanism, eliminating separate hinge components that would introduce failure points and stress concentrations. This approach allows the display to fold while maintaining reliability by avoiding complex mechanical assemblies.

Inventive Principle:
Principle #30Flexible shells and thin films

2Adaptability or versatility

If complex hinge mechanisms are used to guide and support folding and unfolding, then the foldable device can achieve folding functionality, but the mechanism becomes susceptible to failure and introduces stress that may damage display components

Engineering Contradiction:
Improvefolding functionalityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the traditional hinge mechanism from the foldable device design. By eliminating the separate hinge component entirely and relying on the flexible display's inherent ability to bend, the design achieves folding functionality with minimal complexity, reducing both mechanical parts and assembly requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If flexible support is provided in the bending area, then a more natural folding motion and desired contour are maintained, but the structure becomes more complex

Engineering Contradiction:
Improvefolding motion naturalnessVSAvoidsupport structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The flexible display component serves its own folding support needs through its inherent material properties. The flexible display naturally maintains its contour and enables smooth folding motion without requiring external support structures. The material itself provides the necessary flexibility and memory to achieve natural folding behavior.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanism provides a simple and reliable way to support foldable displays, allowing for reduced stacking thickness in the folded configuration while maintaining desired planarity and preventing damage by restricting bending beyond safe radii.

Implementation Method 1

The rotation pivots may be configured to rotate between a retracted position and an extended position

Methodology Applied
Scientific EffectRotation:

Data Source

PatentUS12105559B22-axis soft hinge mechanism and foldable device having same
Publication Date: 2024.10.01 GOOGLE LLC
  • US12105559B2 patent drawing
  • US12105559B2 patent drawing
  • US12105559B2 patent drawing

AI summary

A foldable device may include a foldable layer and a hinge mechanism. The hinge mechanism may include a hinge cover fixedly coupled to a hinge base. A plurality of rotation pivots may be rotatably coupled to the hinge base and the hinge cover. A housing of a computing device may be coupled to the rotation pivots, such that, as the rotation pivots rotate into the hinge base and hinge cover, the computing device is unfolded, and as the rotation pivots rotate out of the hinge base and hinge cover, the computing device is folded. Rotation of the rotation pivots into and out of the hinge base and hinge cover may be restricted by one or more stopping mechanisms, so as to maintain a foldable display of the computing device within allowable bending limits.