Soft Knee Brace With Adjustable Load-Shifting Support

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Solution Overview

Problem

Existing knee braces do not effectively address conditions like unicompartmental knee osteoarthritis by shifting biomechanical load from affected to healthy compartments, providing insufficient support and stability.

Innovation Solution

A knee brace with a flexible textile substrate and semi-rigid supports, featuring tightening mechanisms and a hinge system, that applies biomechanical forces to shift load from affected to healthy knee compartments, providing stability and pain relief.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing knee braces are used, then basic knee support is provided, but they fail to effectively shift biomechanical load from affected to healthy compartments

Engineering Contradiction:
Improveload redistribution effectivenessVSAvoidbrace structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The knee brace is divided into distinct functional segments: a proximal portion for thigh support, a distal portion for calf support, and intermediate portions with specific supports positioned at predetermined locations. This segmentation allows each portion to independently contribute to load redistribution while maintaining overall structural integrity, effectively addressing unicompartmental knee osteoarthritis without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The brace incorporates semi-rigid supports at specific locations (first support on lateral distal portion, second support on lateral proximal portion, third support on medial distal portion, fourth support on medial proximal portion) rather than uniform rigidity throughout. This local quality enhancement enables targeted biomechanical force application to shift load from affected to healthy compartments while maintaining comfort and flexibility in other areas.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If a flexible textile substrate is used, then comfort and adaptability are improved, but structural support and stability are reduced

Engineering Contradiction:
Improvebrace flexibilityVSAvoidstructural support
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The knee brace combines a flexible textile substrate with semi-rigid supports to create a composite structure. The textile substrate provides comfort, flexibility, and adaptability to the wearer's leg contours, while the semi-rigid supports embedded at specific locations provide the necessary structural strength and biomechanical stability. This composite approach resolves the contradiction between flexibility and structural support.

Inventive Principle:
Principle #40Composite materials

3Force

If tightening mechanisms are added, then biomechanical force application is improved, but device complexity increases

Engineering Contradiction:
Improvebiomechanical forceVSAvoidmechanism complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The knee brace incorporates adjustable tightening mechanisms that allow dynamic modification of biomechanical forces applied to the knee. These mechanisms enable the brace to adapt to different patient needs, activity levels, and stages of rehabilitation by adjusting tension on cables or straps connected to the semi-rigid supports, providing optimized force application without requiring complex fixed-structure mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The knee brace effectively redistributes load to healthy compartments, offering improved stability, support, and pain relief for conditions such as unicompartmental knee osteoarthritis and other knee ailments.

Implementation Method 1

The flexible textile substrate can be most elastic when tension is applied in a lateral direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The first cable can be coupled to the first support and the third support. A second tightening mechanism can be positioned on the knee brace and can include a second rotating dial and a second cable

Methodology Applied
Scientific EffectTension: Tension

Data Source

PatentUS20260026954A1Soft knee brace
Publication Date: 2026.01.29 DJO LLC
  • US20260026954A1 patent drawing
  • US20260026954A1 patent drawing
  • US20260026954A1 patent drawing

AI summary

A knee brace for relieving pressure on a portion of a knee includes a body with one or more supports arranged along the body. The one or more supports can be positioned on a medial section and lateral section of the body of the knee brace. The knee brace can have a first tightening mechanism and a second tightening mechanism which can be configured to incrementally tension the knee brace to apply biomechanical forces to a leg of the patient or wearer.