Soft Magnetic Underlayer Antiferromagnetic Coupling for High Permeability

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Solution Overview

Problem

Current magnetic recording media with soft magnetic underlayers face challenges in achieving both high magnetic permeability and antiferromagnetic coupling, which are necessary for low noise characteristics and effective magnetization stabilization, as the conditions for enhancing permeability and antiferromagnetic coupling do not necessarily coincide.

Innovation Solution

A magnetic recording medium is developed with a soft magnetic underlayer composed of Fe, Co, and Ta, antiferromagnetically coupled using the second peak of the antiferromagnetic coupling force, achieving a magnetic permeability of not less than 1,000 H/m, and a Fe:Co ratio of 60:40 to 70:30 with 13 to 16 atomic % Ta, to enhance both magnetic permeability and antiferromagnetic coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a soft magnetic underlayer is provided to improve magnetic flux efficiency, then recording magnetic field gradient is increased, but leaked magnetic flux enters the reproducing head causing noise

Engineering Contradiction:
Improverecording magnetic field gradientVSAvoidnoise from leaked magnetic flux
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

An orientation control layer is introduced as an intermediary between the soft magnetic underlayer and the perpendicular magnetic layer. This layer has perpendicular magnetic anisotropy and controls the magnetization orientation, preventing leaked magnetic flux from domain walls in the soft magnetic underlayer from entering the reproducing head while maintaining the mirror image effect for field concentration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The magnetic recording medium uses a composite structure with multiple layers having different magnetic properties: a soft magnetic underlayer (Fe-Co-B alloy) for high permeability and field concentration, an orientation control layer (CoFeB alloy with perpendicular anisotropy) for magnetization control, and a perpendicular magnetic layer for data storage. Each layer contributes specific properties to resolve the contradiction.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the magnetic recording density is increased, then storage capacity is improved, but the effect of demagnetizing field at bit boundaries increases causing noise

Engineering Contradiction:
Improverecording densityVSAvoidnoise from demagnetizing field
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The invention changes the magnetization orientation parameter from in-plane to perpendicular magnetization. This parameter change fundamentally alters the demagnetizing field distribution, reducing its effect at bit boundaries even at high recording densities, thereby suppressing noise while maintaining high storage capacity.

Inventive Principle:
Principle #35Parameter changes

3Power

If the magnetic permeability of the soft magnetic underlayer is increased, then magnetic flux extraction is improved, but the conditions for antiferromagnetic coupling are compromised

Engineering Contradiction:
Improvemagnetic permeabilityVSAvoidantiferromagnetic coupling stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The invention applies local quality by giving different regions of the magnetic structure different properties: the soft magnetic underlayer has high permeability for flux extraction, while the orientation control layer has perpendicular magnetic anisotropy for stabilizing magnetization orientation and enabling antiferromagnetic coupling effects. Each layer is optimized for its specific function.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for low noise characteristics and effective stabilization of magnetization, preventing leaked magnetic flux from entering the reproducing head and enhancing the extraction of the writing magnetic field, resulting in improved recording and reproduction properties.

Implementation Method 1

a soft magnetic underlayer formed by antiferromagnetic coupling of a plurality of soft magnetic layers

Methodology Applied
Scientific EffectAntiferromagnetic coupling: Magnetism

Implementation Method 2

the mirror image effect of the soft magnetic underlayer has the function of strengthening the recording magnetic field from the main magnetic pole of the magnetic recording head, thereby spatially concentrating the recording magnetic field and increasing the gradient of the recording magnetic field

Methodology Applied
Scientific EffectMirror image effect: Magnetic Field

Implementation Method 3

perpendicular magnetic recording media in which the axis of easy magnetization within the magnetic film is mainly oriented perpendicularly

Methodology Applied
Scientific EffectPerpendicular magnetic anisotropy: Anisotropy

Implementation Method 4

the reduction in the recording bit volume accompanying the increase in recording density can be kept to a minimum, meaning the medium is also resistant to the heat fluctuation effect

Methodology Applied
Scientific EffectHeat fluctuation effect resistance: Magnetic Hysteresis

Data Source

PatentUS8628866B2Magnetic recording medium, manufacturing method thereof, and magnetic recording/reproducing device
Publication Date: 2014.01.14 SHOWA DENKO HD SINGAPORE PTE
  • US8628866B2 patent drawing
  • US8628866B2 patent drawing
  • US8628866B2 patent drawing

AI summary

A magnetic recording medium that is capable of realizing both high magnetic permeability and antiferromagnetic coupling for a soft magnetic underlayer. Namely, a magnetic recording medium including at least a non-magnetic substrate on which is laminated a soft magnetic underlayer formed by antiferromagnetic coupling of a plurality of soft magnetic layers, and a perpendicular magnetic layer for which the axis of easy magnetization is oriented mainly perpendicularly to the non-magnetic substrate, wherein the soft magnetic layers contain Fe as a first main component, Co as a second main component, and also contain Ta, the soft magnetic underlayer is antiferromagnetically coupled using the second peak or a subsequently appearing peak of the antiferromagnetic coupling force, which changes according to the thickness of a spacer layer sandwiched between the plurality of soft magnetic layers, and the magnetic permeability of the soft magnetic underlayer is not less than 1,000 H/m.