Soft-solid crystalline electrolyte co-crystals for battery ion conduction

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Solution Overview

Problem

Current solid state electrolytes for electrochemical devices, such as lithium and sodium batteries, face challenges including low room temperature ionic conductivities, poor adhesion to electrodes, and volume changes during charge/discharge cycles, which affect their performance and stability.

Innovation Solution

Development of soft-solid electrolyte compositions comprising co-crystals of ionic compounds and organic compounds with ion channels, formed through methods involving precipitation or cooling of solutions, which provide high ionic conductivities and flexibility, and can be integrated with binders like PEO or POSS-PEG8 to create free-standing thin films.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ceramic/glass inorganic superionic conductors are used, then ionic conductivity is improved (10^-3 to 10^-2 S/cm), but brittleness and poor adhesion to electrodes worsen due to volume changes during charge/discharge cycles

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical flexibility and adhesion
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs composite materials by combining organic compounds (providing flexibility and adhesion) with inorganic ionic conductors (providing high ionic conductivity). This composite structure allows the electrolyte to maintain mechanical flexibility and electrode adhesion while achieving high ionic conductivity comparable to ceramic/glass electrolytes.

Inventive Principle:
Principle #40Composite materials

2Strength

If soft-solid electrolytes are used, then mechanical flexibility and adhesion are improved, but ionic conductivity deteriorates (10^-7 to 10^-5 S/cm)

Engineering Contradiction:
Improvemechanical flexibility and adhesionVSAvoidionic conductivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent uses composite materials combining organic matrices with inorganic ionic conductors to achieve both mechanical flexibility and high ionic conductivity, overcoming the limitation of conventional soft-solid electrolytes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating specific regions within the soft-solid electrolyte that are enriched with ionic conductors, allowing high ionic conductivity in specific pathways while maintaining the overall mechanical flexibility of the soft-solid matrix.

Inventive Principle:
Principle #3Local quality

3Reliability

If crystalline structures are used, then ionic conductivity is improved, but brittleness worsens

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical brittleness
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from rigid crystalline to soft-solid by incorporating organic compounds, thereby reducing mechanical brittleness while maintaining high ionic conductivity through the crystalline-like ordered structures within the soft matrix.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting electrolytes exhibit high ionic conductivities exceeding 10^-5 S/cm, are temperature-independent, and maintain stability and adhesion to electrodes, enhancing the performance of electrochemical devices.

Implementation Method 1

new materials with architectures that foster enhanced ion migration over a wide temperature range are needed

Methodology Applied
Scientific EffectIon migration: Ion Repulsion/Attraction

Implementation Method 2

adding a precipitating agent to the solution, wherein a co-crystal of the ionic compound and the organic compound is precipitated from the solution

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 3

reducing the temperature of the solution, wherein a co-crystal of the ionic compound and the organic compound is precipitated from the solution upon cooling

Methodology Applied
Scientific EffectCrystallisation: Crystallisation

Data Source

PatentUS10381684B2Soft-solid crystalline electrolyte compositions and methods for producing the same
Publication Date: 2019.08.13 TEMPLE UNIV
  • US10381684B2 patent drawing
  • US10381684B2 patent drawing
  • US10381684B2 patent drawing

AI summary

The present invention relates to compositions comprising ionic compounds surrounded by organic matrices, and methods for producing such compositions. In various embodiments, the compositions of the present invention are co-crystals of an organic compound and a salt. The organic compound forms matrices with channel structures, wherein the organic matrices interact relatively poorly with the salt, thus allowing for excellent ion mobility through the channel structures. In one embodiment, the compositions are soft-solid electrolytes, comprising ions such as lithium or sodium, which can be used in batteries or other electrochemical devices. The electrolyte compositions of the present invention exhibit relatively high ionic conductivities with a negligible activation barrier for ion migration, i.e., the compositions exhibit barrierless ion conduction. In addition, the compositions exhibit good conductivities at very low temperatures, making them useful in a variety of low temperature applications. In one embodiment, the present invention further relates to free-standing films comprising the co-crystals of the present invention, and methods for preparing such films.