Power Supply Soft Start Controller Undershoot Prevention

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Solution Overview

Problem

Existing PWM power supply controllers often experience undershoot and prolonged recovery times when transitioning from skip cycle mode to normal operating mode, leading to suboptimal voltage regulation.

Innovation Solution

A PWM power supply controller design that overrides or resets the soft-start reference signal in response to decreasing output voltage, allowing the output voltage to control the peak current and improve load transient response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the soft-start function is re-enabled during transition from skip cycle mode to normal operating mode, then the maximum current is slowly increased to regulate output voltage, but the output voltage undershoots and takes a long time to reach the desired regulated value

Engineering Contradiction:
Improvevoltage regulationVSAvoidrecovery time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by detecting the transition from skip cycle mode to normal operating mode in advance and preemptively adjusting the soft-start reference signal. When the controller detects that it is exiting skip cycle mode, it immediately modifies the soft-start reference signal to prevent undershoot before it occurs, rather than reacting after the undershoot has already happened. This anticipatory adjustment allows the output voltage to maintain regulation during the transition without the typical dip and prolonged recovery.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the soft-start function is re-enabled during transition from skip cycle mode to normal operating mode, then the maximum current is slowly increased to regulate output voltage, but the output voltage undershoots

Engineering Contradiction:
Improvevoltage regulationVSAvoidoutput voltage undershoot
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by implementing a mechanism that counteracts the impending undershoot effect. The controller monitors the operating mode transition and, upon detecting exit from skip cycle mode, immediately adjusts the soft-start reference signal to compensate for the expected current limitation. This counteracting action prevents the undershoot from occurring in the first place, rather than attempting to correct it after the voltage dip has already affected the output.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If the soft-start function slowly increases maximum current during mode transition, then current is regulated safely, but the load transient response is degraded

Engineering Contradiction:
Improvecurrent regulationVSAvoidload transient response
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent applies dynamics by making the soft-start reference signal adaptive rather than static. The controller dynamically adjusts the soft-start reference signal based on the operating mode state. During normal operation, the soft-start function operates slowly for safe current regulation. However, during transition from skip cycle mode, the system dynamically modifies the reference signal to enable faster current increase, allowing the load transient response to improve while maintaining current regulation safety through controlled adjustment.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7623361B2Power supply soft start controller with no output voltage undershoot when transitioning from skip cycle mode to normal mode
Publication Date: 2009.11.24 SEMICON COMPONENTS IND LLC
  • US7623361B2 patent drawing
  • US7623361B2 patent drawing
  • US7623361B2 patent drawing

AI summary

In one embodiment, a power supply controller is configured to reset or override a soft-start reference signal responsively to the output voltage decreasing to a value that is less than a desired regulated value of the output voltage.