Soft Start Circuit Slew Rate Controller for Voltage Regulators

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional voltage regulators face issues with excessive inrush current during startup, leading to potential overloading of power sources and inefficient current management, particularly when multiple devices start up simultaneously, and existing soft start circuits suffer from output ringing, overshoot, and variability in start-up times.

Innovation Solution

A soft start circuit with a slew rate controller that adjusts the current limit of the voltage regulator using digital or analog circuits to control the slew rate of the output voltage, ensuring it stays within target limits, thereby managing inrush current effectively and maintaining a constant slew rate throughout the startup sequence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the regulator generates high output current to charge the output capacitor quickly, then the start-up time is reduced, but the inrush current becomes excessively high and may overload the power source

Engineering Contradiction:
Improvestart-up timeVSAvoidinrush current
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The current limit of the regulator is dynamically adjusted during start-up based on the difference between the present output voltage and a previous sampled value. The controller increases the current limit when the output voltage rises slowly and decreases it when the output voltage rises quickly, thereby dynamically controlling the slew rate to maintain an optimal balance between start-up speed and inrush current limitation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller continuously monitors the output voltage and compares the present value with a previously sampled value to determine the actual slew rate. This feedback mechanism allows the system to adjust the current limit in real-time, ensuring that the inrush current remains within safe limits while achieving efficient start-up.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If conventional soft start circuits clamp the output to a slow ramp, then inrush current is limited, but output ringing occurs at the end of the start-up sequence

Engineering Contradiction:
Improveinrush currentVSAvoidoutput stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

Instead of using a fixed slow ramp, the system dynamically adjusts the current limit based on real-time slew rate measurement. This allows the start-up profile to adapt to actual conditions, preventing the output from overshooting or ringing at the end of the start-up sequence while still limiting inrush current effectively.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the current limit parameter dynamically during start-up based on the measured slew rate. By adjusting this parameter in response to actual output voltage changes, the system avoids the fixed-ramp limitations that cause output ringing while maintaining inrush current control.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the regulator uses a fixed current limit during start-up, then the circuit is simple to implement, but large output overshoot occurs at the end of start-up

Engineering Contradiction:
Improvecircuit complexityVSAvoidoutput voltage stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The system uses feedback to monitor the output voltage slew rate and adjusts the current limit accordingly. This feedback mechanism prevents large output overshoot at the end of start-up while keeping the control logic relatively simple, implemented through a controller that compares present and previous voltage values.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Rather than using a fixed current limit, the system changes the current limit parameter dynamically based on measured slew rate. This parameter adaptation prevents output overshoot without requiring complex circuitry, achieving stability through adaptive control.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If the regulator steps or ramps the current limit in fixed time increments, then the control is simple, but variability in start-up times occurs

Engineering Contradiction:
Improvecontrol complexityVSAvoidstart-up time consistency
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system uses feedback to measure the actual slew rate by comparing present and previous output voltage values. This allows the system to adjust the current limit in response to actual performance, ensuring consistent start-up times across different operating conditions while maintaining relatively simple control logic.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The current limit parameter is adjusted based on measured slew rate rather than fixed time increments. This parameter change strategy adapts to actual system conditions, eliminating variability in start-up times while keeping the control mechanism straightforward.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7782038B2Soft start circuit with slew rate controller for voltage regulators
Publication Date: 2010.08.24 SEMICON COMPONENTS IND LLC
  • US7782038B2 patent drawing
  • US7782038B2 patent drawing
  • US7782038B2 patent drawing

AI summary

In one embodiment, a soft start circuit includes a slew rate controller to limit inrush current to a voltage regulator during start up. The output voltage of the regulator may be compared to a previous sampled value to determine the slew rate of the output voltage. The slew rate of the output voltage may be controlled by adjusting the current limit of the regulator. The current limit of the regulator may be adjusted using digital circuits, such as a counter and a digital to analog converter, or analog circuits using a pulsed current source, for example. The slew rate may be controlled to exceed a target slew rate or to stay within a range of slew rate limits.