Soft-Start Circuit for Voltage Regulator Startup Overshoot

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Solution Overview

Problem

Conventional low dropout voltage regulators experience large output currents and overshoot phenomena during startup, which can lead to damage to the load or transistor due to the high transient current and voltage differences across the operational amplifier's input terminals.

Innovation Solution

A voltage regulator with a soft-start circuit, comprising an operational amplifier, transistor, resistors, an output voltage delaying circuit, and a selecting circuit, which reduces the voltage difference across the operational amplifier's input terminals during startup by generating a delayed output voltage and selecting the appropriate control voltage to minimize overshoot and rush current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the voltage regulator is started with a large bulk capacitor to stabilize output voltage, then the output voltage stability is improved, but the output current becomes excessively large during transient startup period

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidoutput current
Core Design Contradiction:
Stability of the object's compositionVSPower

Solution Approach 1:

The soft-start circuit performs preliminary action by gradually ramping up the output voltage before full load operation. The circuit uses a startup transistor and resistors to control the charging current of the bulk capacitor, preventing excessive inrush current while still achieving voltage stabilization. This preliminary voltage buildup action occurs before the main regulator takes full control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The circuit dynamically adjusts the startup characteristics by using the interaction between the bulk capacitor, startup transistor, and resistor network. The transistor's gate voltage evolves over time as the capacitor charges, creating a dynamic control mechanism that adapts the output current profile during startup while maintaining voltage stability during normal operation.

Inventive Principle:
Principle #15Dynamics

2Speed

If the enabling signal is switched quickly from low to high level to improve response time, then the startup speed is improved, but the overshoot phenomenon and rush current increase

Engineering Contradiction:
Improvestartup speedVSAvoidovershoot and rush current
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The soft-start circuit applies preliminary anti-action by pre-charging the bulk capacitor through a controlled current path before the main regulator activates. The startup transistor and resistor network create a controlled charging phase that prevents the sudden voltage surge and rush current that would otherwise occur during rapid enabling signal transitions.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The startup transistor and resistor network act as an intermediary between the enabling signal and the main regulator output. This intermediate circuit stage buffers the rapid signal transition, transforming it into a controlled, gradual voltage buildup that eliminates overshoot while preserving fast startup capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If the power supply voltage increases rapidly from 0V to steady state to improve power-on time, then the power-on speed is improved, but the voltage difference across operational amplifier input terminals becomes excessively large

Engineering Contradiction:
Improvepower-on speedVSAvoidvoltage difference stress
Core Design Contradiction:
SpeedVSStress or pressure

Solution Approach 1:

The soft-start circuit performs preliminary voltage buildup action through the startup transistor and resistor network before the operational amplifier needs to regulate the full voltage range. This gradual pre-charging of the bulk capacitor reduces the instantaneous voltage difference stress on the operational amplifier input terminals during power-on.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The circuit provides beforehand cushioning by using the startup transistor and capacitor network to create a controlled, gradual voltage ramp during power-on. This cushioning effect protects the operational amplifier from excessive voltage difference stress by preventing rapid voltage transitions at the amplifier inputs.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS9442502B2Voltage regulator with soft-start circuit
Publication Date: 2016.09.13 FARADAY TECH CORP
  • US9442502B2 patent drawing
  • US9442502B2 patent drawing
  • US9442502B2 patent drawing

AI summary

A voltage regulator includes an operational amplifier, a transistor, a first resistor, a second resistor, an output voltage delaying circuit and a selecting circuit. The output voltage delaying circuit receives an output voltage and generates a delayed output voltage. A first input terminal of the selecting circuit receives a reference voltage. A second input terminal of the selecting circuit receives the delayed output voltage. An output terminal of the selecting circuit generates a control voltage to a first input terminal of the operational amplifier. If the reference voltage is larger than the delayed output voltage, the selecting circuit selects the delayed output voltage as the control voltage. If the reference voltage is smaller than the delayed output voltage, the selecting circuit selects the reference voltage as the control voltage.