Soft-Surface Remediation with Forced Air and Brush Pickup

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Solution Overview

Problem

Existing soft-surface remediation methods are inefficient and cumbersome, particularly for upholstery and other soft surfaces, as they lack effective dislodging mechanisms, are destructive, and require separate devices for chemical application, leading to laborious deep cleaning and inadequate touchup cleaning practices.

Innovation Solution

A lightweight, easy-to-use forced air SSR device with a dislodging mechanism and large pickup area, capable of delivering chemicals efficiently, which combines air flow and brush technology to dislodge and capture contaminants while minimizing damage to surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a standard vacuum cleaner with rotating brush is used for soft surface cleaning, then dislodging capability is improved, but the device becomes too heavy and cumbersome for easy operation

Engineering Contradiction:
Improvedislodging capabilityVSAvoiddevice weight
Core Design Contradiction:
ForceVSWeight of moving object

Solution Approach 1:

The device separates the dislodging function (rotating brush) from the suction function (vacuum motor), allowing the brush to be lightweight and handheld while the motor remains in a stationary base unit. This segmentation enables effective dislodging without requiring the user to handle the heavy motor component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A flexible hose connects the handheld brush component to the stationary vacuum motor, acting as an intermediary that transmits both air flow and mechanical power without requiring the user to directly handle the heavy motor assembly. This allows effective cleaning power while maintaining ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a handheld portable vacuum cleaner without dislodging mechanism is used, then ease of operation is improved, but cleaning effectiveness on embedded contaminants deteriorates

Engineering Contradiction:
ImproveportabilityVSAvoidcleaning effectiveness
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The device divides the cleaning system into a lightweight handheld component with rotating brush for dislodging and a stationary base with motor for suction. This segmentation provides both the mechanical action needed for effective cleaning and the portability of a handheld device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device combines the functions of a handheld duster/brush and a vacuum cleaner into a single integrated system, where the brush dislodges contaminants and the vacuum simultaneously captures them, providing both mechanical action and suction in one portable unit.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If separate devices are used for chemical application and vacuum cleaning, then functionality is improved, but device complexity and operation time increase

Engineering Contradiction:
Improvefunctional capabilityVSAvoidnumber of devices
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device merges the vacuum cleaning function and chemical application function into a single integrated unit. The handheld component with rotating brush and the stationary base with chemical reservoir work together as one system, eliminating the need for separate cleaning and chemical application devices.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device is designed to perform multiple functions: mechanical dislodging via rotating brush, vacuum suction of contaminants, and chemical application through the stationary base reservoir. This multi-functionality is achieved within a single integrated system rather than requiring multiple separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If mechanical dislodging with rotating brush is used, then contaminant removal is improved, but fabric damage risk increases

Engineering Contradiction:
Improvecontaminant removal efficiencyVSAvoidfabric damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The rotating brush speed and air flow rate are dynamically adjusted to match the fabric type and contamination level. The system provides variable control over mechanical action intensity, allowing gentle cleaning for delicate fabrics while maintaining effective dislodging for more durable materials.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device changes operational parameters such as brush rotation speed, air flow velocity, and chemical application rate based on the specific cleaning task and fabric type. This parameter adjustment allows effective contaminant removal while minimizing mechanical stress and potential damage to the fabric.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables frequent, effective touchup cleaning, reducing the need for deep cleaning and allowing for efficient chemical application, thereby improving indoor air quality and surface freshness with reduced labor and equipment complexity.

Implementation Method 1

A forced air stream is directed at the soft surface to dislodge and displace contaminants

Methodology Applied
Scientific EffectForced air flow: Fluid Spray

Implementation Method 2

The suction mechanism captures and removes dislodged contaminants from the air stream

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS7757340B2Soft-surface remediation device and method of using same
Publication Date: 2010.07.20 SC JOHNSON & SON INC
  • US7757340B2 patent drawing
  • US7757340B2 patent drawing
  • US7757340B2 patent drawing

AI summary

A soft-surface remediation (SSR) device and method of remediating soft surfaces using preferably forced air is disclosed. The device is lightweight, and easy-to-use and preferably includes an outer housing with an optional corner pickup region and a removable cover, an inner housing, a motor housing for housing a fan assembly, an optional disposal catch mechanism, an optional mounted delivery device, a first air channel with an air outlet, a second air channel with an air inlet, and a return air channel in close proximity to the disposal mechanism. The method of performing soft-surface remediation preferably includes use of this SSR device.