Soft Switching Solid State Transformers Using Auxiliary Resonant Circuits

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Solution Overview

Problem

Conventional solid state transformers and converters face inefficiencies and reliability issues due to hard-switching transitions, high device stress, and electromagnetic interference, particularly in high-frequency isolation applications, which limits their practical application in power conversion and isolation.

Innovation Solution

The introduction of soft-switching solid state transformers and converters that utilize high-frequency transformers, current-source inverter bridges with reverse blocking switch assemblies, and auxiliary resonant circuits to achieve zero-voltage switching, reducing switching losses and mitigating electromagnetic interference, while simplifying converter operation and eliminating the need for complex leakage management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If hard-switching transitions are used in conventional solid state transformers, then the device structure is simpler, but switching losses increase and reliability decreases due to high device stress and electromagnetic interference

Engineering Contradiction:
Improveswitching lossesVSAvoidconverter structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

An auxiliary resonant circuit is introduced as an intermediary component between the main power circuit and the switching devices. This resonant circuit includes resonant inductors and capacitors that create a soft-switching environment, enabling zero-voltage or zero-current switching transitions and significantly reducing switching losses and electromagnetic interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs periodic resonant oscillations through the auxiliary resonant circuit to achieve soft-switching conditions. By timing the switching operations to coincide with specific phases of the resonant waveform, the converter achieves zero-voltage switching (ZVS) or zero-current switching (ZCS), eliminating hard-switching losses while maintaining a practical circuit structure.

Inventive Principle:
Principle #19Periodic action

2Volume of moving object

If high frequency isolation is implemented, then volume and weight of magnetic materials are reduced, but electromagnetic interference and device stress increase

Engineering Contradiction:
Improvemagnetic material volumeVSAvoidelectromagnetic interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent converts the potentially harmful high-frequency electromagnetic interference into a beneficial soft-switching resonant waveform. The auxiliary resonant circuit transforms the abrupt hard-switching transitions into smooth periodic resonant oscillations, maintaining the volume and weight benefits of high-frequency operation while eliminating the harmful EMI effects through controlled resonant waveforms.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If soft switching is implemented to reduce switching losses, then converter efficiency improves, but device complexity increases due to auxiliary resonant circuits

Engineering Contradiction:
Improveconverter efficiencyVSAvoidcircuit structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The auxiliary resonant circuit is designed to serve multiple functions simultaneously: it provides soft-switching conditions for reduced losses, enables bi-directional power flow control, supports voltage regulation, and facilitates harmonic suppression. This multi-functionality justifies the additional circuit elements by delivering multiple performance benefits from a single integrated structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If reverse blocking switch assemblies are used, then bi-directional power flow control is achieved, but device stress and manufacturing complexity increase

Engineering Contradiction:
Improvebi-directional power flow controlVSAvoiddevice manufacturing
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The reverse blocking switch assemblies are configured to automatically handle bi-directional power flow without requiring complex external control circuits. The intrinsic reverse blocking capability of the switches, combined with the resonant circuit topology, enables self-commutation and automatic adaptation to power flow direction, simplifying the control architecture and reducing manufacturing complexity despite the specialized switch requirements.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances converter efficiency, reliability, and immunity to layout parasitic elements, allowing for bi-directional power flow, voltage regulation, and harmonic suppression across a full load range with reduced device stress and electromagnetic interference.

Implementation Method 1

an auxiliary resonant circuit coupled to a winding connection of the HF transformer, the auxiliary resonant circuit comprising a resonant capacitor coupled across the winding connection

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10491098B2Soft switching solid state transformers and converters
Publication Date: 2019.11.26 GEORGIA TECH RES CORP
  • US10491098B2 patent drawing
  • US10491098B2 patent drawing
  • US10491098B2 patent drawing

AI summary

Various examples are provided for soft switching solid state transformers and converters, and their operation and application. In one example, a soft switching solid state power transformer includes a high frequency (HF) transformer; first and second auxiliary resonant circuits coupled to the HF transformer; and first and second current-source inverter (CSI) bridges coupled to the corresponding first auxiliary resonant circuits. The first and second CSI bridges include reverse blocking switch assemblies that conduct current in one direction and block voltage in both directions. In another example, a reactive power compensator includes a high frequency (HF) transformer, first, second and third auxiliary resonant circuits coupled to the HF transformer, and first, second and third current-source inverter (CSI) bridges coupled to the corresponding first auxiliary resonant circuits. In another example, a converter includes an auxiliary resonant circuit coupled across an inductor and first and second CSI bridges coupled across the inductor.