Soft Tip IOL Plunger With Dimple Pocket to Prevent Lens Damage

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Solution Overview

Problem

Existing soft tip plungers for intraocular lens (IOL) delivery can cause damage to the IOL during insertion due to their solid cylinder design, particularly crushing the gusset and trailing haptic extensions.

Innovation Solution

A plunger with a soft tip featuring a dimple and pocket geometry is used to engage and advance the IOL, providing a cushioning effect that prevents damage during delivery, utilizing a combination of rigid and soft materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a solid cylinder plunger design is used, then the plunger can effectively engage and advance the IOL, but it causes damage to the IOL components (crushing the gusset and trailing haptic extensions)

Engineering Contradiction:
Improveengagement forceVSAvoiddamage to IOL components
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The plunger tip is designed with a dimple at its distal end, creating a localized soft region that contacts the IOL lens portion. This local quality change allows the plunger to maintain engagement force while distributing pressure to prevent crushing of the gusset and trailing haptic extensions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The plunger is constructed with a composite structure featuring a rigid shaft made of rigid material and a soft tip made of soft material. This composite design provides both the structural integrity needed for advancement and the cushioning properties needed to protect IOL components from damage.

Inventive Principle:
Principle #40Composite materials

2Strength

If a rigid plunger is used, then the plunger can maintain structural integrity during insertion, but it cannot provide cushioning protection for the IOL components

Engineering Contradiction:
Improvestructural integrityVSAvoidlack of cushioning protection
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The plunger combines rigid material for the shaft to maintain structural integrity during insertion through the incision, and soft material for the tip to provide cushioning protection for the IOL components. This composite material approach resolves the contradiction between strength and cushioning.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The soft tip is positioned at the distal end of the plunger where direct contact with the IOL occurs, while the shaft remains rigid. This local quality differentiation allows the plunger to have both rigid structural integrity and soft cushioning properties where needed.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If the plunger tip is made entirely soft, then the IOL components are protected from damage, but the plunger cannot effectively engage and advance the IOL through the incision

Engineering Contradiction:
Improveprotection from damageVSAvoidengagement force
Core Design Contradiction:
Object-affected harmful factorsVSForce

Solution Approach 1:

The plunger uses composite materials with a rigid shaft for effective engagement and advancement force, and a soft tip for protection of IOL components. The rigid portion provides the necessary mechanical strength while the soft portion provides protection.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The plunger tip features a localized soft region at the distal end that contacts the IOL, while the rest of the plunger shaft remains rigid. This local quality change allows the plunger to both protect the IOL and maintain sufficient engagement force for advancement.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12558215B2Soft tip plunger
Publication Date: 2026.02.24 ALCON INC
  • US12558215B2 patent drawing
  • US12558215B2 patent drawing
  • US12558215B2 patent drawing

AI summary

Systems, methods, and devices for inserting an intraocular lens (IOL) into an eye, may be provided. An apparatus includes a plunger and a plunger tip. The plunger tip includes a dimple positioned at a distal end of the plunger tip. The plunger tip further includes a pocket in fluid communication with the dimple.