SOI 3DIC Isolation Layout for High-Voltage Leakage Control

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Solution Overview

Problem

Current methods for forming high-voltage semiconductor devices on integrated chips face challenges such as current leakage, cross-talk, and device performance degradation due to complex manufacturing processes, which can damage other semiconductor devices and reduce efficiency.

Innovation Solution

The implementation of deep trench isolation structures and backside through substrate vias in a silicon-on-insulator substrate allows for the integration of high-voltage devices on a separate substrate, isolating them from other devices and enabling reliable integration without damaging lower voltage devices during complex manufacturing processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If deep trench isolation structures are implemented to isolate high-voltage devices, then cross-talk prevention and device performance are improved, but manufacturing complexity and process steps increase

Engineering Contradiction:
Improvedevice performanceVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the substrate into separate regions using deep trench isolation structures that physically segment high-voltage devices from low-voltage devices. This segmentation prevents electrical interference and cross-talk while allowing independent optimization of each device type's manufacturing process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different manufacturing processes and structural characteristics to different regions of the substrate. High-voltage devices receive specialized processing and deep trench isolation, while low-voltage devices use standard processes, allowing each region to have the quality characteristics needed for its specific function.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If high-voltage devices are integrated on the same substrate as other devices, then device density is improved, but current leakage and cross-talk increase

Engineering Contradiction:
Improvedevice densityVSAvoidcurrent leakage
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent introduces deep trench isolation structures as intermediary elements between high-voltage and low-voltage devices. These isolation structures act as mediators that prevent direct electrical interaction, blocking current leakage and cross-talk while allowing both device types to coexist on the same substrate at high density.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If complex manufacturing processes are used for high-voltage devices, then device performance is improved, but other semiconductor devices on the substrate are damaged

Engineering Contradiction:
Improvedevice performanceVSAvoiddevice damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the manufacturing process by applying complex high-voltage device fabrication steps only to regions containing high-voltage devices, while low-voltage device regions undergo simpler, less invasive processes. This selective segmentation prevents damage to sensitive low-voltage devices while still achieving high performance in high-voltage devices.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements location-specific manufacturing processes where the complexity and aggressiveness of fabrication steps are tailored to the local device requirements. High-voltage device regions receive the complex processing needed for optimal performance, while low-voltage device regions receive gentler processing that preserves their integrity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240371884A13DIC structure for high voltage device on a SOI substrate
Publication Date: 2024.11.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240371884A1 patent drawing
  • US20240371884A1 patent drawing
  • US20240371884A1 patent drawing

AI summary

In some embodiments, the present disclosure relates to a device that includes a silicon-on-insulator (SOI) substrate. A first semiconductor device is disposed on a frontside of the SOI substrate. An interconnect structure is arranged over the frontside of the SOI substrate and coupled to the first semiconductor device. A shallow trench isolation (STI) structure is arranged within the frontside of the SOI substrate and surrounds the first semiconductor device. First and second deep trench isolation (DTI) structures extend from the STI structure to an insulator layer of the SOI substrate. Portions of the first and second DTI structures are spaced apart from one another by an active layer of the SOI substrate. A backside through substrate via (BTSV) extends completely through the SOI substrate from a backside to the frontside of the SOI substrate. The BTSV is arranged directly between the first and second DTI structures.