SOI Wafer Top Silicon Thickness Layout for Mixed Device Types
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Solution Overview
Problem
Existing semiconductor devices on the same wafer often have the same top layer thickness, limiting their characteristics and functionality.
Innovation Solution
The process involves forming semiconductor devices with different top layer thicknesses on a single substrate by varying the thickness of the top silicon layer and the buried oxide layer, allowing for the fabrication of both fully depleted and partially depleted devices on the same wafer.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If all semiconductor devices on the same wafer have the same top layer thickness, then manufacturing process is simplified, but device characteristics and functionality are limited
Solution Approach 1:
The patent applies local quality by creating different top layer thicknesses in different regions of the same wafer. Specifically, first semiconductor devices have a first top layer thickness while second semiconductor devices have a second top layer thickness that is less than the first thickness. This allows each region to be optimized for its specific device type, enabling both fully depleted and partially depleted devices on the same wafer while maintaining manufacturing simplicity through a unified process approach.
2Adaptability or versatility
If different top layer thicknesses are used for semiconductor devices on the same wafer, then device characteristics and functionality are enhanced, but manufacturing process complexity increases
Solution Approach 1:
The patent applies segmentation by dividing the wafer into different regions with different top layer thicknesses. The manufacturing process is segmented into stages: forming the top layer across the entire wafer, then selectively removing portions of the top layer in specific regions to create the thickness variation needed for different device types. This segmentation allows complex device characteristics to be achieved while maintaining a relatively straightforward manufacturing flow.
Data Source
AI summary
A circuit includes a base silicon layer, a base oxide layer, a first top silicon layer, a second top silicon layer, a first semiconductor device, and a second semiconductor device. The base oxide layer is formed over the base silicon layer. The first top silicon layer is formed over a first region of the base oxide layer and has a first thickness. The second top silicon layer is formed over a second region of the base oxide layer and has a second thickness less than the first thickness. The first semiconductor device is formed over the first top silicon layer and the second semiconductor device is formed over the second top silicon layer. The ability to fabricate a top silicon layers with differing thicknesses can provide a single substrate having devices with different characteristics, such as having both fully depleted and partially depleted devices on a single substrate.


