Soil Separator Fluidized Bed Asbestos Recovery

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Solution Overview

Problem

Conventional methods for collecting and testing asbestos from soil samples are time-intensive, require significant manpower, and often produce inaccurate results due to manual agitation and low recovery fractions of asbestos.

Innovation Solution

A soil separator system utilizing a fluidized bed with a HEPA vacuum and collection filter, which fluidizes soil samples to separate particulate matter, including asbestos, with disentrainment components like cyclones and baffles to enhance particulate separation and minimize exposure to hazardous materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual agitation and glovebox methods are used to collect asbestos from soil samples, then personnel can handle hazardous materials with basic equipment, but the process is time-intensive and requires significant manpower

Engineering Contradiction:
Improvemanual handling capabilityVSAvoidsample collection time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical agitation with an automated vacuum system that draws air through the soil sample. The vacuum pump and filtration system automatically separate asbestos particles from soil without requiring manual shaking or handling, thereby reducing both time and labor while maintaining safety.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system allows the soil sample to self-separate through the vacuum filtration process. Air is drawn through the sample, and asbestos particles are automatically captured on the filter medium without requiring continuous manual intervention or agitation.

Inventive Principle:
Principle #25Self-service

2Device complexity

If manual agitation is used to extract asbestos from soil samples, then simple equipment can be used, but the test results are inaccurate due to low recovery fractions

Engineering Contradiction:
Improveequipment simplicityVSAvoidasbestos recovery accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces ineffective manual agitation with a vacuum-based pneumatic system that actively draws air through the soil sample. This substitution significantly improves asbestos particle recovery by capturing fine particles that manual shaking cannot effectively release, thereby enhancing measurement precision while using relatively simple equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses pneumatic principles by applying vacuum pressure to draw air through the soil sample and capture asbestos particles on a filter. This pneumatic approach is far more effective at recovering fine particulate matter than manual mechanical agitation, improving recovery fractions without requiring complex instrumentation.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Object-affected harmful factors

If conventional glovebox methods are used for asbestos sampling, then basic containment can be provided, but significant manpower is required for manual manipulation and air collection

Engineering Contradiction:
Improvehazardous material containmentVSAvoidsampling efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent replaces manual manipulation within the glovebox with an automated vacuum system that performs both containment and sampling functions. The vacuum pump and filtration assembly automatically handle the hazardous materials through sealed connections, eliminating the need for manual glovebox operations while maintaining containment integrity, thus dramatically improving productivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system merges the containment function ( previously requiring a glovebox) with the sampling function into a single integrated vacuum filtration unit. The sealed vacuum system provides both hazardous material containment and automated sampling in one operation, reducing the need for separate manual processes and improving overall efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces manpower and time required for sample collection, increases the recovery fraction of asbestos, and provides safer handling by minimizing exposure to hazardous materials through efficient particulate separation and filtration.

Implementation Method 1

applying a vacuum to the container

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

fluidizing a plurality of particulates of the soil sample within the container

Methodology Applied
Scientific EffectFluidization: Fluidisation

Implementation Method 3

collecting the fluidized particulate matter on the collection filter

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 4

A cyclone or a baffle may be provided in the container or in the gas outlet from the container to enhance disentrainment

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Data Source

PatentUS7662217B2Soil separator and sampler and method of sampling
Publication Date: 2010.02.16 BATTELLE ENERGY ALLIANCE LLC
  • US7662217B2 patent drawing
  • US7662217B2 patent drawing
  • US7662217B2 patent drawing

AI summary

A soil sampler includes a fluidized bed for receiving a soil sample. The fluidized bed may be in communication with a vacuum for drawing air through the fluidized bed and suspending particulate matter of the soil sample in the air. In a method of sampling, the air may be drawn across a filter, separating the particulate matter. Optionally, a baffle or a cyclone may be included within the fluidized bed for disentrainment, or dedusting, so only the finest particulate matter, including asbestos, will be trapped on the filter. The filter may be removable, and may be tested to determine the content of asbestos and other hazardous particulate matter in the soil sample.