Sulphur-Free Anti-Stokes Crystals via Sol-Gel Synthesis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing anti-Stokes crystals based on yttrium and gadolinium oxysulphides, doped with rare earths, pose issues due to the release of sulphur compounds, non-uniform particle size, high cost of ultra-pure metal oxides, and limited production flexibility, making them unsuitable for various applications.

Innovation Solution

A crystalline material with the formula We1(We2)Ta(Do1Do2)HalO(x)Te(y)Se(z), doped with rare earth elements like erbium, ytterbium, and thulium, produced through sol-gel or hydro processes, eliminating sulphur and enabling uniform crystal formation for enhanced luminescence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If solid-phase synthesis is used to produce anti-Stokes crystals, then the crystals can be manufactured, but sulphur compounds are released causing odour and physiological harm

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidsulphur compound release
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The invention extracts and removes sulphur from the crystal composition entirely. The new crystal structure uses oxide materials (yttrium oxide, gadolinium oxide) instead of oxysulphides, completely eliminating the source of harmful sulphur compound release while maintaining the anti-Stokes luminescence properties.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the chemical composition parameters by replacing sulphur-containing compounds with sulphur-free oxide materials. This parameter change transforms the crystal from containing reactive sulphur groups to stable oxide structures, eliminating harmful emissions while preserving optical functionality.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If solid-phase synthesis is used, then crystals can be produced, but uniform particle size is not achieved

Engineering Contradiction:
Improveproduction capabilityVSAvoidparticle size uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The invention applies preliminary action by using sol-gel processing to pre-form uniform nanoscale precursors before final crystal formation. This preliminary structuring at the molecular level ensures uniform nucleation and growth, resulting in monodisperse crystal particles with controlled size distribution.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention utilizes phase transitions in the sol-gel process, transitioning from sol to gel state, then through controlled drying and calcination phases. These sequential phase transitions enable precise control over crystal formation, particle size, and uniformity that cannot be achieved through conventional solid-phase synthesis.

Inventive Principle:
Principle #36Phase transitions

3Length of moving object

If crystals are ground to achieve small sizes, then small crystal particles can be obtained, but the crystals are broken down and quantum yield drops

Engineering Contradiction:
Improvecrystal sizeVSAvoidquantum yield
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The invention performs preliminary action by controlling crystal growth at the nanoscale during synthesis rather than attempting to reduce larger crystals afterward. This top-down approach of growing small uniform crystals directly prevents mechanical damage and maintains structural integrity, preserving high quantum yield.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention replaces the mechanical grinding process with a chemical synthesis approach. Instead of mechanically crushing crystals (which causes damage), the sol-gel process chemically forms crystals at the desired small size from molecular precursors, eliminating mechanical stress and preserving crystal perfection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Manufacturing precision

If ultra-pure metal oxides with 5-nine grade purity are used, then high purity crystals can be produced, but the cost increases and availability decreases

Engineering Contradiction:
Improvecrystal purityVSAvoidcost and availability
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention applies preliminary purification through the sol-gel process itself, which forms a homogeneous gel matrix that incorporates impurities. Subsequent controlled calcination removes these impurities, achieving high purity crystals from lower purity starting materials, thus reducing the need for expensive ultra-pure reagents.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gel matrix acts as an intermediary that facilitates purification. The gel structure traps and concentrates impurities during formation, and the controlled thermal treatment of the gel selectively removes these impurities, enabling high purity crystal production from more readily available, lower cost precursor materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new crystalline material is free of sulphur, allows for the production of uniform crystals of varying sizes, and improves luminescence performance, making it suitable for marking agents in diverse applications without the limitations of previous technologies.

Implementation Method 1

When excited with IR radiation of a particular wavelength, they exhibit distinct luminescence

Methodology Applied
Scientific EffectAnti-Stokes luminescence: Luminescence

Implementation Method 2

Pang et al., Material Letters, 2008, 62, 2500 discloses up-conversion luminescence of trivalent-rare-earth ion-doped LnTaO 4 materials

Methodology Applied
Scientific EffectUp-conversion luminescence: Luminescence

Implementation Method 3

heating a mixture produced in step c) to a temperature of 50-150° C, preferably 60-120° C, to form a gel

Methodology Applied
Scientific EffectSol-gel transition: Gel

Implementation Method 4

heating the gel to a temperature of at least 175° C, preferably in a furnace, to convert the gel into a powder

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 5

annealing the powder obtained in step e) at a temperature of at least 500° C, preferably 500-2,000° C

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 6

a crystalline material comprising a basic crystal based on at least one host element

Methodology Applied
Scientific EffectCrystallisation: Crystallisation

Data Source

PatentEP3375840B1Crystalline material, process for producing it and use thereof
Publication Date: 2020.07.29 POLYSECURE

AI summary

The present invention relates to a crystalline material comprising a basic crystal based on at least one host element (We), which basic crystal is doped with at least one element of the rare earths (Do), the crystalline material having the formula:          We1(a)We2(b)Ta(c)Do1(d)Do2(e)Hal(w)O(x)Te(y)Se(z), where We1 and We2 are independently and differently selected from elements from the group consisting of niobium, aluminium, scandium, barium, gadolinium, lanthanum, yttrium, cerium, calcium and titanium; Do1 and Do2 are independently and differently selected from elements of the group of rare earths; Hal is fluoride, chloride, bromide or iodide; the indices (a)-(z) each being 0 to 3 independently of one another, though at least one of (a) and (b) is greater than 0, at least one of (d) and (e) is greater than 0, and at least one of (w), (x), (y) and (z) is greater than 0; wherein the sum of (a)+(b)+(c)=1-2, preferably 1 or 2, and the sum of (w)+(x)+(y)+(z)=2-3, preferably 2 or 3, with the proviso that (c) is > 0 if - We1 = Ca, We2 = Sc, Do1 = Yb or Tm and (e)=(w)=(y)=(z)=0, or - We1 = Ce, Do1 = Eu or Er and (b) = (e) = (w) = (y) = (z) = 0, wherein (x) is >0.