Solar Array DC-DC Converters Maximize Power Extraction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Large-scale solar power systems face inefficiencies in converting solar energy to AC power due to series-connected solar panels, which limit output current and result in power losses, especially when supplying power to grids or industrial plants.

Innovation Solution

Implementing a solar power array with separate DC-DC converters for each solar panel, which produce high voltage outputs and incorporate maximum power tracking controllers to adapt to variations, allowing for parallel connection and dynamic voltage regulation to maximize power recovery and reduce losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If solar panels are connected in series to increase output voltage, then voltage output is improved, but current output is limited by the weakest panel resulting in power losses

Engineering Contradiction:
Improveoutput voltageVSAvoidpower losses
Core Design Contradiction:
Stress or pressureVSLoss of energy

Solution Approach 1:

The solar array is segmented into multiple independent strings, with each string containing solar panels connected in series. Each string is equipped with its own DC-DC converter, allowing independent power extraction and conversion. This segmentation enables each string to operate independently, preventing the weakest panel in a series connection from limiting the overall array performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operating parameters by using DC-DC converters to transform the voltage and current characteristics of each solar string. The converters enable each string to operate at its optimal voltage and current points, then convert this power to a standardized high voltage output. This parameter transformation allows the system to maintain high voltage for reduced current and power losses while extracting maximum power from each panel regardless of variations between panels.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If separate DC-DC converters are implemented for each solar panel to maximize power extraction, then power conversion efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Multiple DC-DC converters are merged into a unified system architecture that shares common high voltage DC buses and control infrastructure. The converters are coordinated to work together as an integrated system, reducing redundant components and simplifying the overall complexity while maintaining the ability to independently optimize each solar string's power output.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances power conversion efficiency by eliminating weak panel limitations and optimizing power delivery, achieving higher output power with reduced losses and improved adaptability to varying conditions.

Implementation Method 1

Solar energy arrays convert sunlight incident on individual panels of the array into electrical energy. The normal means for converting the solar energy into electrical energy is photovoltaic conversion.

Methodology Applied
Scientific EffectPhotovoltaic conversion: Photovoltaic Effect

Implementation Method 2

separate DC-DC converters, where each solar panel is connected to a unique DC-DC converter, and where each DC-DC converter produces a high voltage output

Methodology Applied
Scientific EffectElectrical energy transformation: Electromagnetic Induction

Implementation Method 3

The DC electrical energy may then be converted to alternating current electrical energy by means of an inverter

Methodology Applied
Scientific EffectDC to AC conversion: Electromagnetic Induction

Data Source

PatentUS8053929B2Solar power array with maximized panel power extraction
Publication Date: 2011.11.08 ALSO ENERGY
  • US8053929B2 patent drawing
  • US8053929B2 patent drawing
  • US8053929B2 patent drawing

AI summary

A solar power array includes solar power panels, where each solar panel provides output current and voltage, separate DC-DC converters, where each solar panel is connected to a unique DC-DC converter, where each DC-DC converter is designed to maximize the power from each solar panel, and where each DC-DC converter produces a high voltage output, a high voltage DC bus coupled to the DC-DC converters that receives the high voltage output, and a DC-AC inverter that inverts the high voltage DC on the high voltage DC bus to an AC power signal for distribution to one or more AC loads.