Solar Array Communication via Toroidal Transformers

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Solution Overview

Problem

Solar panel arrays lack effective communication systems for transmitting and receiving signals related to voltage, current, and temperature, which are crucial for efficient operation and management.

Innovation Solution

A solar panel array communication system utilizing toroidal transformers to inject and sense signals, including temperature, current, and voltage data, through signal bridges and panel bridges, allowing for remote monitoring and control of solar panels by changing the state of switches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If solar panels are connected in series circuit for power generation, then power supply capability is improved, but communication capability for transmitting voltage, current, and temperature signals is deteriorated

Engineering Contradiction:
Improvepower supply capabilityVSAvoidcommunication capability
Core Design Contradiction:
PowerVSLoss of information

Solution Approach 1:

The patent combines power transmission and communication functions into a single electrical circuit. Communication signals are superimposed on the power carrying wires, allowing both power supply and data transmission to occur simultaneously through the same physical medium, thus resolving the contradiction between improving power capability and maintaining communication capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The existing power circuit wires are made to serve dual purposes: transmitting electrical power and carrying communication signals. The toroidal transformers enable the same electrical infrastructure to perform multiple functions, eliminating the need for separate communication wiring and thus resolving the contradiction

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If communication signals are injected into the series circuit, then communication capability is improved, but circuit stability is deteriorated

Engineering Contradiction:
Improvecommunication capabilityVSAvoidcircuit stability
Core Design Contradiction:
Loss of informationVSStability of the object's composition

Solution Approach 1:

Toroidal transformers are introduced as intermediary devices that couple the communication signals to the power circuit without directly injecting them. The transformers provide galvanic isolation, allowing signal transmission while preventing interference and instability in the main power circuit, thus resolving the contradiction between improving communication and maintaining stability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If toroidal transformers are used for signal injection and sensing, then communication efficiency is improved, but device complexity is deteriorated

Engineering Contradiction:
Improvecommunication efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The toroidal transformers perform multiple functions simultaneously: they provide galvanic isolation, enable bidirectional communication, and allow for both signal injection and sensing. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while maintaining high communication efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient communication and management of solar panel arrays by allowing real-time monitoring and control of voltage, current, and temperature, enhancing operational efficiency and safety.

Implementation Method 1

a signal bridge across the converter inputs and a first toroidal transformer for injecting a current into the signal bridge capacitor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a second toroidal transformer for sensing current passing through the panel bridge

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11133777B2Solar array communications
Publication Date: 2021.09.28 WANG FAN
  • US11133777B2 patent drawing
  • US11133777B2 patent drawing
  • US11133777B2 patent drawing

AI summary

A solar panel array includes panel bridges associated with solar panels and a signal bridge associated with the converter for communicating with the panel bridges.